1-1204-EN
Single- and Multi-circuit Pumps
for Circulating and Hydrostatic Lubrication
as Gear, Gerotor and Vane Pump Units, Reservoir Units
The pump units specified in this leaflet are
lubricant delivery pumps without pressure
relief fixtures and are designed for continu-
ous operation in circulating and hydrostatic
lubrication systems.
Units with one to twenty lubrication circuits
are available.
Multicircuit gear pumps ensure a uniform •
delivery rate to individual feed lines and
lubrication points against varying resis-
tances.
Smooth running and good suction perfor-•
mance are the characteristic features of
gerotor pumps.
These pump units may also be used for
hydraulic tasks to the extent permitted by the
pressure and viscosity ranges stated in the
tables on the following pages.
The drive is provided by a three-phase motor
designed for arated voltage of 230/400 V
to DIN IEC 38. Specify special voltages, if
required, when ordering.
The indicated delivery rate refers to an
operating viscosity of 140 mm2/s at a back
pressure of p = 5 bars.
The permissible pressure and delivery rates
vary with the viscosity. Pay attention to the
respectively permissible viscosity!
When using oils with viscosities outside the
indicated permissible ranges (spindle oils
and highlyviscous oils), please ask for further
information. Please note that even standard
oils may become extremely thin-bodied or
highly viscous due to changes in tempera-
ture.
Ambient temperature max. +40 °C
Lubricant temperature 0 °C to +80 °C
Gear pump unit Gerotor pump unit Multicircuit pump unit
Single- and Multicircuit Pumps
6 1-1204-EN
Single-circuit gear pump units, valveless – Circulating lubrication
Fig. 11
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Fig. 12
Single-circuit gear pump units (suitable as priming pumps)
Foot-mounted units Flange-mounted units
for separately for flange- Permissible Suction head Three-phase motor
mounted from mounting on Max. back operating (with open Rated Rated Rated current
oil reservoir oil reservoir Output pressure viscoty range pressure line) output speed at 50 Hz, 230/400 V
Order No. Order No. [l/min] [bar] [mm2/s] [mm] [kW] [rpm] [A] Fig.
ZM12-21 ZM12-31 1.2 30 20 – 2000 500 0.18 ≈1350 0.6 11
ZM25-2 ZM25-3 2.5 20 20 – 2000 1000 0.18 ≈1350 0.6 12
Ports tapped for solderless
tube connection
1) for 8 mm diam. tube
2) for 10 mm diam. tube
S = suction port
P = pressure port
Type of enclosure IP 54, DIN 40050
Units without foot have the same dimensions.
The dimensions and data indicated for the
electric motors are recommended values
and can be different in the case of individual
manufacturers.
When special pressure relief and safety valves are
used, the single-circuit pump units specified here may
also be used for intermittently operated distributor
systems if the units specially designed for this purpose,
specified in leaflet 1-1202-EN do not meet the quan-
tity requirements.
Special notes!
1. Actual rotation of the motor must be the
same as in the drawing to the left.
2. When units are flange-mounted on the oil
reservoir in a horizontal position, make sure
the pump is not lower than the oil level
(intermediate flange is not sealed.)
3. If the unit is mounted sepa-
rately from the oil reservoir,
the suction side of the pump
(S) may be connected to a
higher oil reservoir (max.
2000 mm).
Single- and Multicircuit Pumps
71-1204-EN
Single-circuit gerotor pump units, valveless – Circulating lubrication
a
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Fig. 13
Single-circuit gerotor pump units (suitable as priming pumps)
Foot-mounted units Flange-mounted units
for separately for flange- Max. Permissible Suction and Three-phase motor
mounted from mounting on back operating pressure Suction Compression Rated Rated Rated current
oil reservoir oil reservoir Output press. viscosity range port head 2) gland thread output speed at 50 Hz, 400 V Serial
Order No. Order No. [l/min] [bar] [mm2/s] S P [mm] [kW] [rpm] [A] No.
143-012-131 143-012-231 0.85 30 G 1/4 M20×1.5 0.18 1300 0.6 1
143-012-141 143-012-241 1.7 30 G 1/4 M20×1.5 0.37 2810 1.0 2
143-012-150 1) 143-012-250 1) 2.5 20 G 3/8 M20×1.5 0.18 1369 0.7 3
143-012-151 1) 143-012-251 1) 2.5 50 G 3/8 M20×1.5 0.37 1390 1.0 4
143-012-100 143-012-200 5.25 20 G 1/2 M20×1.5 0.37 1390 1.0 5
143-012-161 143-012-261 5.25 50 20 – 1000 G
1/2 1000 M25×1.5 0.75 1390 2.0 6
143-012-172 143-012-272 9.0 12 G 1/2 M20×1.5 0.37 1390 1.0 7
143-012-170 143-012-270 9.0 20 G 1/2 M25×1.5 0.55 1390 1.5 8
143-012-171 143-012-271 9.0 50 G 1/2 M25×1.5 1.1 1390 2.7 9
143-012-180 143-012-280 12.5 20 G 3/4 M25×1.5 0.75 1390 2.0 10
143-012-181 143-012-281 12.5 50 G 3/4 M25×1.5 1.5 1390 3.5 11
143-012-501 143-012-601 19.0 20 G1 M25×1.5 1.5 1390 3.5 12
1) Direction of rotation contrary to illustration.
2) With open pressure line.
Dimensions [mm] borehole hole flange tapped
for bolt centering circle thickness hole flange Serial
a b B d e AD A H i AC K øN h11 øM LA S øP r No.
287 197 80 63 10 91 100 63 12.5 130 M6 72 85 14 M6 120 36.5 1
315 218 90 66 12.5 108 112 71 13 143 M6 95 115 12 M8 140 36.5 2
302 197 80 63 10 91 100 63 12.5 130 M6 85 100 14 M6 120 45 3
328 218 90 66 12.5 108 112 71 13 143 M6 95 115 17 M8 140 45 4
331 218 90 66 12.5 108 112 71 13 143 M6 95 115 17 M8 140 50.5 5
379 249 100 82 12.5 122 125 80 14 158 M8 110 130 17 M8 160 50.5 6
344 218 90 66 12,5 108 112 71 13 143 M6 95 115 17 M8 140 57 7
387 249 100 82 12,5 122 125 80 14 158 M8 110 130 17 M8 160 57 8
406 261 100 88 15 139 140 90 15 176 M8 110 130 17 M8 160 57 9
398 249 100 82 12,5 122 125 80 14 158 M8 110 130 15 M8 160 67 10
442 286 125 88 15 139 140 90 15 176 M8 110 130 17 M8 160 67 11
462 286 125 88 15 139 140 90 15 176 M8 110 130 17 M8 160 84 12
S = suction port
P = pressure port
Type of enclosure IP 54, DIN 40050
Please pay attention to further notes on page 6.
Single- and Multicircuit Pumps
8 1-1204-EN
Two-circuit units
Foot-mounted units Flange-mounted units
for separately for flange- Output Permissible Suction head Three-phase motor
mounted from mounting on at Max. back operating (with open Rated Rated Rated current
oil reservoir oil reservoir Va Vb pressure viscosity range pressure line) output speed at 50 Hz, 230/400 V
Order No. Order No. [l/min] [l/min] [bar] [mm2/s] [mm] [kW] [rpm] [A]
ZM212-21 ZM212-31 1.2 1.2 12 20 – 2000 500 0.18 1300 0.6
Two-circuit and five-circuit units, self-priming – Circulating lubrication
without priming pump connection
Fig. 14
Five-circuit units *)
Foot-mounted units Flange-mounted units
for separately for flange- Permissible Suction head Three-phase motor
mounted from mounting on Output Max. back operating (with open Rated Rated Rated current
oil reservoir oil reservoir at Va pressure viscosity range pressure line) output speed at 50 Hz, 400 V
Order No. Order No. [l/min] [bar] [mm2/s] [mm] [kW] [rpm] [A]
ZM502 ZM502-3 5× 0.2 20 20 – 1000 500 0.25 670 1.22
ZM505 ZM505-3 5× 0.45 10 20 – 500
*) If it is necessary to protect the individual pressure lines by safety valves, distributor manifolds, order No. 243-025.60 are available on inquiry.
Fig. 15
1) Port tapped for solderless tube
connection, for 12 mm tube diam.
S = suction port
P = pressure port
Type of enclosure IP 54, DIN 40050
Please pay attention to further notes on page 6.
ø9
Single- and Multicircuit Pumps
91-1204-EN
Ten-circuit units, self-priming – Circulating lubrication
without priming pump connection
Fig. 16
Ten-circuit units
Foot-mounted units Flange-mounted units
for separately for flange- Output Permissible Suction head Three-phase motor
mounted from mounting on at Max. back operating (with open Rated Rated Rated current
oil reservoir oil reservoir Va Vb pressure viscosity range pressure line) output speed at 50 Hz, 230/400 V
Order No. Order No. [l/min] [l/min] [bar] [mm2/s] [mm] [kW] [rpm] [A]
ZM1002 ZM1002-3 5× 0.2 5× 0.2 20 20 – 1000
ZM1005 ZM1005-3 5× 0.45 5× 0.45 10 20 – 250 500 0.37 690 1.3
ZM1025 ZM1025-3 5× 0.2 5× 0.45 15 20 – 500
S = suction port
P = pressure port
Type of enclosure IP 54, DIN 40050
Please pay attention to further notes on page 6. Any delivery ports not required must not be
blanked off. The oil delivered through these ports
must be returned to the oil reservoir.
Hydrostatic lubrication
In the case of hydrostatic bearings, the oil pressure appropriate to
the bearing‘s load-carrying capacity is generated in pumps outside
the bearing, the oil being delivered at this pressure to the bearing
recesses. From there, the oil escapes through the bearing gaps.
The smaller the output per circuit, the lower the oil viscosity and the
greater the pump pressure, and the more the flow rates of the circuit
will differ from each other.
The pressure difference within a multicircuit pump can be kept very
small by utilizing a priming pump, which also helps to provide for
uniform delivery rates.
The total capacity of the multicircuit pump and the recess pressure
required per delivery circuit, with due consideration given to the
permissible difference in pressures, is decisive when it comes to the
choice of this priming pump.
By choosing the appropriate recess size, it is possible to keep the re-
cess pressure within the desired limits. A medium-viscosity oil should
be selected unless special tasks are involved.
With bearings that are subject to great pressure fluctuations, a pro-
portioning pressure valve can be used to adapt the priming pressure
to the particular pressure of a characteristic recess.
When a priming pump is used, a suitable filter can be installed in the
priming pump‘s pressure line.
One pump delivery circuit per recess Fig. 17
ø9
Single- and Multicircuit Pumps
10 1-1204-EN
Four-circuit units
Foot-mounted units
for separately Pump Pressure Permissible Three-phase motor Single-circuit units
mounted from Output inlet port operating Rated Rated Rated current suitable here as
oil reservoir at V max. p1 max. p2 viscosity range output speed at 50 Hz, 400 V priming pumps 1)
Order No. [l/min] [bar] [bar] [mm2/s] [kW] [rpm] [A] Order No. Order No.
ZM402-2-S2 4× 0.2
50 (75) 2) p1 ±5 20 – 500 0.37 690 1,3 ZM12-21 143-012-151
ZM405-2-S2 4× 0.45 143-012-150 143-012-151
1) The priming pumps indicate here are foot-mounted units. For technical data on priming pumps, see pages 6 and 7. 2) Values shown in brackets (): priming pump on inquiry.
Four-circuit units
for operation with separate priming pump
Fig. 18
S = suction port
P = pressure port
Type of enclosure IP 54, DIN 40050
The dimensions and data indicated for the
electric motors are recommended values
and can be different in the case of individual
manufacturers.
Special notes!
1. Actual rotation of the motor must be the
same as in the drawing.
2. If the priming pump is mounted separately
from the oil reservoir, the suction side of the
pump (S) may be connected to a higher oil
reservoir (max. 2000 mm).
3. Any unneeded delivery ports of the multi-
circuit pump (distribution pump) must not
be blanked off.
The oil delivered through these ports must
be returned to the oil reservoir.
distribution pump
(multicircuit unit)
oil reservoirto pressure
recesses
priming pump
(single-circuit unit)
priming pump
(single-circuit unit)
distribution pump
(multicircuit unit)
S = suction port (priming pump)
P = pressure port (priming pump)
p1 = pump inlet (distribution pump)
p2 = pressure ports (distribution pump)
Filter
Unlike the multicircuit pumps specified on pages 8 and 9, the pumps
shown in figures 18-22 are operated as distribution pumps.
They require a priming pump, which is operated separately.
(For a selection of priming pumps, see the tables below.)
It is advisable to filter the oil upstream of the distribution pump inlet.
leakage oil
Single- and Multicircuit Pumps
111-1204-EN
Five-circuit and eight-circuit units
for operation with separate priming pump
Fig. 20
Eight-circuit units
Foot-mounted units
for separately Pump Pressure Permissible Three-phase motor Single-circuit units
mounted from Output inlet port operating Rated Rated Rated current suitable here as
oil reservoir at Va at Vb max. p1 max. p2 viscosity range output speed at 50 Hz, 400 V priming pumps 1)
Order No. [l/min] [bar] [bar] [mm2/s] [kW] [rpm] [A] Order No. Order No.
ZM802-2-S2 4× 0.2 4× 0.2
50 (75) 2) p1 ±5 20 – 500 0.55 690 1.7 143-012-150 143-012-151
ZM805-2-S2 4× 0.45 4× 0.45 143-012-100 143-012-161
1) The priming pumps indicate here are foot-mounted units. For technical data on priming pumps, see pages 6 and 7. 2) Values shown in brackets (): priming pump on inquiry.
Five-circuit units
Foot-mounted units
for separately Pump Pressure Permissible Three-phase motor Single-circuit units
mounted from Output inlet port operating Rated Rated Rated current suitable here as
oil reservoir at V max. p1 max. p2 viscosity range output speed at 50 Hz, 400 V priming pumps 1)
Order No. [l/min] [bar] [bar] [mm2/s] [kW] [rpm] [A] Order No. Order No.
ZM502-S2 5× 0.2
30 p1 ±5 20 – 500 0.25 690 1.05 143-012-150 143-012-151
ZM505-S2 5× 0.45 143-012-100 143-012-161
1) The priming pumps indicate here are foot-mounted units. For technical data on priming pumps, see pages 6 and 7.
Fig. 19
S = suction port
P = pressure port
Type of enclosure IP 54, DIN 40050
Please pay attention to further notes on page 10.
leakage oil
leakage oil
Single- and Multicircuit Pumps
12 1-1204-EN
Ten-circuit and twenty-circuit units
for operation with separate priming pump
Fig. 21
Ten-circuit units
Foot-mounted units
for separately Pump Pressure Permissible Three-phase motor Single-circuit units
mounted from Output inlet port operating Rated Rated Rated current suitable here as
oil reservoir at Va at Vb max. p1 max. p2 viscosity range output speed at 50 Hz, 400 V priming pumps 1)
Order No. [l/min] [l/min] [bar] [bar] [mm2/s] [kW] [rpm] [A] Order No. Order No.
ZM1002-S2 5× 0.2 5× 0.2
30 p1 ±5 20 – 500 0.37 690 1.3 143-012-150 143-012-151
ZM1005-S2 5× 0.45 5× 0.45 143-012-170
1) The priming pumps indicate here are foot-mounted units. For technical data on priming pumps, see pages 6 and 7.
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