EN15614-1 焊接工艺评定-英文2010

ÖNORM EN ISO 15614-1 Edition: 2010-09-01 Specification and qualification of welding procedures for metallic materials ― Welding procedure test Part 1: Arc and gas welding of steels and arc welding of nickel and nickel alloys (ISO 15614-1:2004+Amd 1:2008) Anforderung und Qualifizierung von Schweißverfahren für metallische Werkstoffe ― Schweißverfahrensprüfung ― Teil 1: Lichtbogen- und Gasschweißen von Stählen und Lichtbogenschweißen von Nickel und Nickellegierungen (ISO 15614-1:2004+Amd 1:2008) Descriptif et qualification d'un mode opératoire de soudage pour les matériaux métalliques ― Épreuve de qualification d'un mode opératoire de soudage ― Partie 1: Soudage à l'arc et aux gaz des aciers et soudage à l'arc des nickels et alliages de nickel (ISO 15614-1:2004+Amd 1:2008) ICS 25.160.10 Identical (IDT) with ISO 15614-1:2004+Amd. 1:2008 Identical (IDT) with EN ISO 15614-1:2004-06+A1:2008-02 Supersedes ÖNORM EN ISO 15614-1:2005-02 responsible Committee 037 Welding and allied processes Publisher and printing Austrian Standards Institute/ Österreichisches Normungsinstitut (ON) Heinestraße 38, 1020 Wien Copyright © Austrian Standards Institute 2010. All rights reserved. No part of this publication may be reproduced or utilized in any form or by any means – electronic, mechanical, photocopying or any other data carries without prior permission! E-Mail: publishing@as-plus.at Internet: www.as-plus.at/nutzungsrechte Sale and distribution of national and foreign standards and technical regulations via Austrian Standards plus GmbH Heinestraße 38, 1020 Wien E-Mail: sales@as-plus.at Internet: www.as-plus.at 24-Hours-Webshop: www.as-plus.at/shop Tel.: +43 1 213 00-444 Fax: +43 1 213 00-818 O N- Do wn lo ad S er vic e 11 .0 1. 20 11 2 00 06 0- 12 , T ÜV A us tria A uto mo tiv e G mb H, D eu tsc hs tr. 10 ,12 30 -W ien ÖNORM EN ISO 15614-1:2010 2 National Foreword The present ÖNORM EN ISO has been reissued without prior public enquiry and represents a consolidated national new edition of EN ISO 15614-1:2004-06, including Amendment EN ISO 15614-1:2004/A1:2008-02, agreed during a public enquiry. The preceding European amendment EN ISO 15614-1:2004/A1:2008-02 has been considered and incorpo- rated in this version of ÖNORM EN ISO 15614-1. The start and finish of text introduced or altered by amendment is indicated in the text by tags !". O N- Do wn lo ad S er vic e 11 .0 1. 20 11 2 00 06 0- 12 , T ÜV A us tria A uto mo tiv e G mb H, D eu tsc hs tr. 10 ,12 30 -W ien EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM EN ISO 15614-1 June 2004 +A1 February 2008 ICS 25.160.10 English version Specification and qualification of welding procedures for metallic materials – Welding procedure test – Part 1: Arc and gas welding of steels and arc welding of nickel and nickel alloys (ISO 15614-1:2004+Amd. 1:2008) Descriptif et qualification d’un mode opératoire de soudage pour les matériaux métalliques – Epreuve de qualification d’un mode opératoire de soudage – Partie 1: Soudage à l’arc et aux gaz des aciers et soudage à l’arc des nickels et alliages de nickel (ISO 15614-1:2004+Amd. 1:2008) Anforderung und Qualifizierung von Schweißverfahren für metallische Werkstoffe – Schweißverfahrensprüfung – Teil 1: Lichtbogen- und Gasschweißen von Stählen und Lichtbogenschweißen von Nickel und Nickellegierungen (ISO 15614-1:2004+Amd. 1:2008) EN ISO 15614-1:2004 was approved by CEN on 2003-05-07 and Amendment A1:2008 on 2008-01-23. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the Management Centre or to any CEN member. The European Standards exist in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION C O M I T É E U R O P É E N D E N O R M A L I S A T I O N E U R O P Ä I S CH E S K O M I T E E F Ü R N O R M U N G Management Centre: rue de Stassart, 36 B-1050 Brussels © 2008 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 15614-1:2004+A1:2008 EO N- Do wn lo ad S er vic e 11 .0 1. 20 11 2 00 06 0- 12 , T ÜV A us tria A uto mo tiv e G mb H, D eu tsc hs tr. 10 ,12 30 -W ien EN ISO 15614-1:2004+A1:2008 (E) 2 Contents Page Foreword to EN ISO 15614-1:2004 ............................................................................................................................3 !Foreword to EN ISO 15614-1/A1:2008" ............................................................................................................3 Introduction .................................................................................................................................................................4 1 Scope ..............................................................................................................................................................4 2 Normative references ....................................................................................................................................4 3 Terms and definitions ...................................................................................................................................6 4 Preliminary welding procedure specification (pWPS) ...............................................................................6 5 Welding procedure test.................................................................................................................................6 6 Test piece .......................................................................................................................................................6 6.1 General............................................................................................................................................................6 6.2 Shape and dimensions of test pieces..........................................................................................................6 6.3 Welding of test pieces...................................................................................................................................7 7 Examination and testing .............................................................................................................................10 7.1 Extent of testing...........................................................................................................................................10 7.2 Location and taking of test specimens .....................................................................................................12 7.3 Non-destructive testing...............................................................................................................................16 7.4 Destructive testing ......................................................................................................................................16 7.5 Acceptance levels........................................................................................................................................19 7.6 Re-testing .....................................................................................................................................................19 8 Range of qualification .................................................................................................................................20 8.1 General..........................................................................................................................................................20 8.2 Related to the manufacturer .......................................................................................................................20 8.3 Related to the parent material ....................................................................................................................20 8.4 Common to all welding procedures...........................................................................................................24 8.5 Specific to processes..................................................................................................................................26 9 Welding procedure qualification record (WPQR) .....................................................................................27 Annex A (informative) Welding Procedure Qualification Record form (WPQR) ................................................28 Annex ZA (normative) Corresponding International and European Standards for which equivalents are not given in the text.....................................................................................................................................31 Annex ZB (informative) Clauses of this European Standard addressing essential requirements or other provisions of EU directives ........................................................................................................................32 Annex ZC (informative) Clauses of this European Standard addressing essential requirements or other provisions of EU directives ........................................................................................................................33 O N- Do wn lo ad S er vic e 11 .0 1. 20 11 2 00 06 0- 12 , T ÜV A us tria A uto mo tiv e G mb H, D eu tsc hs tr. 10 ,12 30 -W ien EN ISO 15614-1:2004+A1:2008 (E) 3 Foreword to EN ISO 15614-1:2004 This document (EN ISO 15614-1:2004) has been prepared by Technical Committee CEN/TC 121 “Welding”, the Secretariat of which is held by DS, in collaboration with Technical Committee ISO/TC 44 “Welding and allied processes”. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by December 2004, and conflicting national standards shall be withdrawn at the latest by December 2004. This document replaces EN 288-3:1992. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative annexes ZB and ZC, which are an integral part of this document. Annex A is informative. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. !Foreword to EN ISO 15614-1/A1:2008" !This document (EN ISO 15614-1:2004/A1:2008) has been prepared by Technical Committee CEN/TC 121 “Welding”, the secretariat of which is held by DIN, in collaboration with Technical Committee ISO/TC 44 “Welding and allied processes”. This Amendment to the European Standard EN ISO 15614:2004 shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by August 2008, and conflicting national standards shall be withdrawn at the latest by August 2008. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EC Directive(s). For relationship with EC Directives, see normative Annex ZA and informative Annexes ZB and ZC, which are integral part of this document. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom." O N- Do wn lo ad S er vic e 11 .0 1. 20 11 2 00 06 0- 12 , T ÜV A us tria A uto mo tiv e G mb H, D eu tsc hs tr. 10 ,12 30 -W ien EN ISO 15614-1:2004+A1:2008 (E) 4 Introduction All new welding procedure tests are to be carried out in accordance with this standard from the date of its issue. However, this European Standard does not invalidate previous welding procedure tests made to former national standards or specifications or previous issues of this standard. Where additional tests have to be carried out to make the qualification technically equivalent, it is only necessary to do the additional tests on a test piece which should be made in accordance with this standard. 1 Scope This European Standard is part of a series of standards, details of this series are given in !ISO 15607:2003", annex A. This standard specifies how a preliminary welding procedure specification is qualified by welding procedure tests. This standard defines the conditions for the execution of welding procedure tests and the range of qualification for welding procedures for all practical welding operations within the range of variables listed in clause 8. Tests shall be carried out in accordance with this standard. Additional tests may be required by application standards. This standard applies to the arc and gas welding of steels in all product forms and the arc welding of nickel and Arc and gas welding are covered by the following processes in accordance with !ISO 4063": 111 - manual metal arc welding (metal-arc welding with covered electrode); 114 - self-shielded tubular-cored arc welding; 12 - submerged arc welding; 131 - metal inert gas welding, MIG welding; 135 - metal active gas welding, MAG welding; 136 - tubular-cored metal arc welding with active gas shield; 137 - tubular-cored metal arc welding with inert gas shield; 141 - tungsten inert gas arc welding; TIG welding; 15 - plasma arc welding; 311 - oxy-acetylene welding. The principles of this European Standard may be applied to other fusion welding processes. 2 Normative references !The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. nickel alloys in all product forms. EN 571-1, Non destructive testing — Penetrant testing — Part 1: General principles O N- Do wn lo ad S er vic e 11 .0 1. 20 11 2 00 06 0- 12 , T ÜV A us tria A uto mo tiv e G mb H, D eu tsc hs tr. 10 ,12 30 -W ien EN ISO 15614-1:2004+A1:2008 (E) 5 EN 875, Destructive tests on welds in metallic materials — Impact tests — Test specimen location, notch orientation and examination EN 895, Destructive tests on welds in metallic materials — Transverse tensile test EN 910, Destructive tests on welds in metallic materials — Bend tests EN 970, Non-destructive examination of fusion welds — Visual examination EN 1011-1, Welding — Recommendations for welding of metallic materials — Part 1: General guidance for arc welding EN 1043-1:1995, Destructive tests on welds in metallic materials — Hardness testing — Part 1: Hardness test on arc welded joints EN 1290, Non-destructive examination of welds — Magnetic particle examination of welds EN 1321, Destructive tests on welds in metallic materials — Macroscopic and microscopic examination of welds EN 1418, Welding personnel — Approval testing of welding operators for fusion welding and resistance weld setters for fully mechanized and automatic welding of metallic materials EN 1435, Non destructive examination of welds — Radiographic examination of welded joints EN 1714, Non destructive examination of welds — Ultrasonic examination of welded joints EN 12062, Non-destructive examination of welds — General rules for metallic materials ISO 4063:1998, Welding and allied processes — Nomenclature of processes and reference numbers ISO 5817:2003, Welding — Fusion-welded joints in steel, nickel, titanium and their alloys (beam welding excluded) — Quality levels for imperfections ISO 6947:1990, Welds — Working positions — Definitions of angles of slope and rotation ISO 9606-1, Qualification test of welders — Fusion welding — Part 1: Steels ISO 9606-4:1999, Approval testing of welders — Fusion welding — Part 4: Nickel and nickel alloys ISO 14175, Welding consumables — Gases and gas mixtures for fusion welding and allied processes ISO 15607:2003, Specification and qualification of welding procedures for metallic materials — General rules ISO/TR 15608:2005, Welding — Guidelines for a metallic materials grouping system ISO 15609-1:2004, Specification and qualification of welding procedures for metallic materials — Welding procedure specification — Part 1: Arc welding ISO 15609-2:2001, Specification and qualification of welding procedures for metallic materials — Welding procedure specification — Part 2: Gas welding ISO 15613:2004, Specification and qualification of welding procedures for metallic materials — Qualification based on pre-production welding test" O N- Do wn lo ad S er vic e 11 .0 1. 20 11 2 00 06 0- 12 , T ÜV A us tria A uto mo tiv e G mb H, D eu tsc hs tr. 10 ,12 30 -W ien EN ISO 15614-1:2004+A1:2008 (E) 6 3 Terms and definitions For the purposes of this European Standard, the terms and definitions given in !ISO 15607:2003" apply. 4 Preliminary welding procedure specification (pWPS) The preliminary welding procedure specification shall be prepared in accordance with !ISO 15609-1 or ISO 15609-2". 5 Welding procedure test The welding and testing of test pieces shall be in accordance with clauses 6 and 7. The welder or welding operator who undertakes the welding procedure test satisfactorily in accordance with this standard is qualified for the appropriate range of qualification according to !ISO 9606-1 or ISO 9606-4" or EN 1418, providing that the relevant testing requirements are met. 6 Test piece 6.1 General The welded joint to which the welding procedure will relate in production shall be represented by making a standardized test piece or pieces, as specified in 6.2. Where the production/joint geometry requirements do not represent the standardized test pieces as shown in this standard, the use of !ISO 15613" shall be required. 6.2 Shape and dimensions of test pieces The length or number of test pieces shall be sufficient to allow all required test