关键设备停机应急计划

关键设备停机应急 计划 项目进度计划表范例计划下载计划下载计划下载课程教学计划下载 一、 关键设备停机应急计划 液压机机械维 故障停设备管理现场检查确械故障 修工 机 员 认 维修 故障排记录维修情恢复生产 除 况 电气、电子表 电子表 电子表 电工 仪表控现场检查确制故障 电子表 认 部门 责任人 电话(内部联络方式) 应急联络方式 难以排除故*替换设备清单 电子表 生产动力部 陈宗军 联络部门主管 障影响生产 进度 联络部门主管 压铸车间 联络部门主管 内外类似替换设备调机加车间 设备替代 试 联络部门主管 清理车间 李 常 联络部门主管 外协联络人 冯坤 请求外援 故障排除 恢复 用 备 生产 件备 *外援联络清领 公司领导电话见公司电话薄 单 件用 注: 采， 1.无备件后的零件拆除，需经设备组特许后在暂不使用的且有所需件的设备上做好记的 购提紧急采购 *关键备件采购联络清单 2.零件拆卸，但须记录，备件到位后即恢复。 周出 3.一般故障停机由车间设备管理负责人组织维修 期采外协制作 4.难以排除，影响生产进度由设备动力部组织维修 超购 5.替换设备由动力部部长组织协调 过申 6.外援以及关键备件采购由设备动力部管理员进行协调 一请 零件拆换 7.本计划附件:关键设备替换清单、外援支持人员清单、备件费用高采购应急联络清单 周 外部替换设备 协议 离婚协议模板下载合伙人协议 下载渠道分销协议免费下载敬业协议下载授课协议下载 书 8.对单台关键设备的停机异常，编制相关的异常处理措施，确保异常时采取相应的应急措施 临时采购 并通过维修积累的经验不断补充异常处理规定。 备件领用 opening and provisional protective measures have been taken, the responsible unit fined 200 Yuan, construction person in charge a fine of 50 Yuan. (8) no permit to work and the job in accordance with the provisions, on the job unit fined 300 yuan, the unit will charge a fine of 100 Yuan. 7.5.3 accident penalties (1) injuries fatalities directly punished 1~2 million. Direct responsibility for the accident and have the corresponding responsibility of leadership, such as concerning administrative sanctions, should be brought to the company or the relevant Department. (2) personal injury accident occurred, the direct punishment 0.5-10,000 yuan, responsible for the direct responsibility for the accident and the responsibility of leadership, such as concerning administrative sanctions should be dealt with by the personnel Department of the company. (3) personal injury accident occurs, the direct punishment 500-1000, who is directly responsible for the accident responsibility, give notice of criticism and 50-100 economic sanctions against them. (4) to conceal the accident, reported without undue delay or false, to inform the administrative leadership of the criticism, resulting in serious consequences, the pursuit of leadership, along with 500-1000 punishment. (5) significant near miss should be attempted as the case of responsible for the accident and construction team injuries accident penalty provisions, mutatis mutandis. Eight, should perform in the construction standards and specifications, serial number a 1 GB3323-2005 steel fusion welded butt joints, welding engineering-Ray lighting and quality rating of 2 GB11345-89 steel welds manual methods of ultrasonic inspection and testing results for grade 3 GB50236-2002 industrial pipe welding engineering code for construction and acceptance of field equipment 4 二、停电应急计划 恢复 检修 内部故确认故故障排除 停电 电工班组 检查确认 障 障 供电 停电 区域 难以排 切除故障 正常区域 设备动力部 除故障 区域 恢复供电 电子表 部门 责任人 电话 应急联络方式 恢复 继续 故障 电工班组 手机: 供电 检修 排除 绿园供电局 手机: 89956541 外部供电协议确保停动力部通知各部门 外网计划停电 电前通知 调整生产计划 电子表 故障 恢复 外网故障停电 动力部联系供电局 公司领导电话见公司电话薄 排除 供电 注:1.外网停电，设备动力部与供电部门签订协议,生产管理部妥善安排生产，或提 电子表 电子表 前增加备用库存保证100%供货。 2.在库存暂无电器元件备件，采购无法快速解决，且急需恢复正常供电时，需 经生产动力部 特许，可在相同或相似电器设备上拆取所需元件进行更换，做好记录。 紧急采购 3.备件进库后，将所拆部位恢复，并做好记录。 4.本计划仅适用于外网计划停电、内部故障跳闸、变配电系统损坏引起的线路 故障排除 停电。 5.外网意外故障停电，由动力部与供电局联络，并抢修，恢复供电后，及时统 暂 计损失， 6. 外网意外故障停电生产管理部根据抢修所需时间判定是否组织车间对溶化炉 无 零件拆换 、保温炉内铝水 恢复供电 进行合锭。 电 7.对三坐标配备UPS电源，确保停电后数据不丢失。 器 备 件 opening and provisional protective measures have been taken, the responsible unit fined 200 Yuan, construction person in charge a fine of 50 Yuan. (8) no permit to work and the job in accordance with the provisions, on the job unit fined 300 yuan, the unit will charge a fine of 100 Yuan. 7.5.3 accident penalties (1) injuries fatalities directly punished 1~2 million. Direct responsibility for the accident and have the corresponding responsibility of leadership, such as concerning administrative sanctions, should be brought to the company or the relevant Department. (2) personal injury accident occurred, the direct punishment 0.5-10,000 yuan, responsible for the direct responsibility for the accident and the responsibility of leadership, such as concerning administrative sanctions should be dealt with by the personnel Department of the company. (3) personal injury accident occurs, the direct punishment 500-1000, who is directly responsible for the accident responsibility, give notice of criticism and 50-100 economic sanctions against them. (4) to conceal the accident, reported without undue delay or false, to inform the administrative leadership of the criticism, resulting in serious consequences, the pursuit of leadership, along with 500-1000 punishment. (5) significant near miss should be attempted as the case of responsible for the accident and construction team injuries accident penalty provisions, mutatis mutandis. Eight, should perform in the construction standards and specifications, serial number a 1 GB3323-2005 steel fusion welded butt joints, welding engineering-Ray lighting and quality rating of 2 GB11345-89 steel welds manual methods of ultrasonic inspection and testing results for grade 3 GB50236-2002 industrial pipe welding engineering code for construction and acceptance of field equipment 4 三、压缩空气、煤气、停水应急计划 维修故障排除 停供 检查确认 确认故检修 内部故恢复供给 工 障 障 电子表 停压缩区域 自动切换正常区域恢难以排 空气 设备动力部 复供气 机组 除故障 电子表 正常区继续 故障 域恢复 检修 排除 供气 部门 负责人 电话 特殊联系方式 外网停启用备用电炉或由近恢复生产 供煤气 距离供应商提供铝水 维修班 煤气公司 联系煤气公司 故障排除 恢复生产 自来水公司 检修 启用地下外网停恢复生产 蓄水池 水 公司领导电话见公司电话薄 联系自来水公正常区故障 司检修 域恢复注:1.我公司采取双压缩空气供给站，一个故障停机自动切换另一台，共三组，对重要检测设备三坐标 排除 供水 采取独立压缩空气共给。 紧急采购 2.煤气主要是用于溶化炉，另外备有其他能源的溶化炉，当所有能源不起作用时，可委托进距离 暂 恢复供给 故障排除 供应商提供铝水保证生产。 无 3.外网停水，自来水公司会以通知的形式，通知我公司，并且我公司具有蓄水池，能够用于生产 零件拆换 备 只影响生活用水 件 四、工装模具短缺应急计划 opening and provisional protective measures have been taken, the responsible unit fined 200 Yuan, construction person in charge编制: 审核: a fine of 50 Yuan. (8) no permit to work and the job in accordance with the provisions, on the job unit fined 300 yuan, the un 批准: it will charge a fine of 100 Yuan. 7.5.3 accident penalties (1) injuries fatalities directly punished 1~2 million. Direct respo第 3 页 共 8 页 nsibility for the accident and have the corresponding responsibility of leadership, such as concerning administrative sanctions, should be brought to the company or the relevant Department. (2) personal injury accident occurred, the direct punishment 0.5-10,000 yuan, responsible for the direct responsibility for the accident and the responsibility of leadership, such as concerning administrative sanctions should be dealt with by the personnel Department of the company. (3) personal injury accident occurs, the direct punishment 500-1000, who is directly responsible for the accident responsibility, give notice of criticism and 50-100 economic sanctions against them. (4) to conceal the accident, reported without undue delay or false, to inform the administrative leadership of the criticism, resulting in serious consequences, the pursuit of leadership, along with 500-1000 punishment. (5) significant near miss should be attempted as the case of responsible for the accident and construction team injuries accident penalty provisions, mutatis mutandis. Eight, should perform in the construction standards and specifications, serial number a 1 GB3323-2005 steel fusion welded butt joints, welding engineering-Ray lighting and quality rating of 2 GB11345-89 steel welds manual methods of ultrasonic inspection and testing results for grade 3 GB50236-2002 industrial pipe welding engineering code for construction and acceptance of field equipment 4 1.KSM公司工装短缺主要是模具型腔需线切割的滑块以及复杂异型工装备件，其损坏后造成生产中断. 2.首次供货时，在 合同 劳动合同范本免费下载装修合同范本免费下载租赁合同免费下载房屋买卖合同下载劳务合同范本下载 中确定备件供应计划，保持一定的复杂异形工装备件库存. 3.一般工装:如机加工装夹具，模具芯子，冲头等，我公司预先准备一定量的毛坯，一旦损坏可及时进行内部的制造。 4.对复杂异形工装，由生产动力部组织相关部门在一汽集团下属模具厂进行应急制造. 5.刀具短缺可就近快速采购.异型刀具保持一定库存. 6.重要工装模具，根据模具使用寿命，周期对其进行评价，在失效前就着手进行模具复制模的制造，对于供货量大的模具，多采用多套模具生产。 7.重要工装的制造，联系应与分承包方签定协议书，以免职造成本厂的损失。 原分承包方实施短缺件备齐 生产管理部组织立即通知原工装紧急供货 特殊工装供应中分承包方 相关部门 断或短缺 工 装原分承包方短期与协作厂家进行短缺件备齐 短 内无法完成的 外协制造 缺 本公司能够自行模修班组制造 短缺件备齐 制造工装供应中*协作厂家联络清单 断或短缺 *保持备件毛坯库存量 部门 责任人 电话 应急联络方式 生产管理部 部长 技术开发部 部长 技术 工程 路基工程安全技术交底工程项目施工成本控制工程量增项单年度零星工程技术标正投影法基本原理 部 部长 五(劳 动 力 短 缺 应 急 计 划 opening and provisional protective measures have been taken, the responsible unit fined 200 Yuan, construction person in charge a fine of 50 Yuan. (8) no permit to work and the job in accordance with the provisions, on the job unit fined 300 yuan, the unit will charge a fine of 100 Yuan. 7.5.3 accident penalties (1) injuries fatalities directly punished 1~2 million. Direct responsibility for the accident and have the corresponding responsibility of leadership, such as concerning administrative sanctions, should be brought to the company or the relevant Department. (2) personal injury accident occurred, the direct punishment 0.5-10,000 yuan, responsible for the direct responsibility for the accident and the responsibility of leadership, such as concerning administrative sanctions should be dealt with by the personnel Department of the company. (3) personal injury accident occurs, the direct punishment 500-1000, who is directly responsible for the accident responsibility, give notice of criticism and 50-100 economic sanctions against them. (4) to conceal the accident, reported without undue delay or false, to inform the administrative leadership of the criticism, resulting in serious consequences, the pursuit of leadership, along with 500-1000 punishment. (5) significant near miss should be attempted as the case of responsible for the accident and construction team injuries accident penalty provisions, mutatis mutandis. Eight, should perform in the construction standards and specifications, serial number a 1 GB3323-2005 steel fusion welded butt joints, welding engineering-Ray lighting and quality rating of 2 GB11345-89 steel welds manual methods of ultrasonic inspection and testing results for grade 3 GB50236-2002 industrial pipe welding engineering code for construction and acceptance of field equipment 4 注:对重要岗位，KSM预先确定可顶岗人员，并保持一定数量的可顶岗人员，对顶岗人员实施相同的培训. 在人员短缺情况下优先考虑可替岗人员，部门领导通过岗位素质矩阵，衡量选择顶岗人员。 公司内部采取一人多能，不断通过培训确保人员素质。 预先储存相应劳动力并建立联系，一旦短缺，短时内可进行招聘(适合原工作过的临时工，现待业).本应急计划附件:顶岗计划，素质矩阵。 某一岗位人员短缺，影部门通知人力资公司内部确定顶岗人员或上岗恢复生产和 响生产和正常工作 源部 临时顶岗人员 工作 *顶岗计划 人才市场 招聘 内部无法调配需 招聘解决或非关上岗恢复生产和培训和指导 键岗位人员短缺 工作 劳动力市场 招聘 部门 联系人 联系电话 人力资源部 田晓欣 六(供应中断应急计划-原材料外购件重要辅助材料 opening and provisional protective measures have been taken, the responsible unit fined 200 Yuan, construction person in charge编制: 审核: a fine of 50 Yuan. (8) no permit to work and the job in accordance with the provisions, on the job unit fined 300 yuan, the un 批准: it will charge a fine of 100 Yuan. 7.5.3 accident penalties (1) injuries fatalities directly punished 1~2 million. Direct respo第 5 页 共 8 页 nsibility for the accident and have the corresponding responsibility of leadership, such as concerning administrative sanctions, should be brought to the company or the relevant Department. (2) personal injury accident occurred, the direct punishment 0.5-10,000 yuan, responsible for the direct responsibility for the accident and the responsibility of leadership, such as concerning administrative sanctions should be dealt with by the personnel Department of the company. (3) personal injury accident occurs, the direct punishment 500-1000, who is directly responsible for the accident responsibility, give notice of criticism and 50-100 economic sanctions against them. (4) to conceal the accident, reported without undue delay or false, to inform the administrative leadership of the criticism, resulting in serious consequences, the pursuit of leadership, along with 500-1000 punishment. (5) significant near miss should be attempted as the case of responsible for the accident and construction team injuries accident penalty provisions, mutatis mutandis. Eight, should perform in the construction standards and specifications, serial number a 1 GB3323-2005 steel fusion welded butt joints, welding engineering-Ray lighting and quality rating of 2 GB11345-89 steel welds manual methods of ultrasonic inspection and testing results for grade 3 GB50236-2002 industrial pipe welding engineering code for construction and acceptance of field equipment 4 为预防原辅材料采购瓶颈造成生产中断，从而影响产品交付，特制订此应急计划 重要原材料及外购件需采取以下保证措施，确保中断供货带来的风险 , 分供方数要求:至少三家同类供货产品具备生产能力，其中2家选择在30-40公里范围内，并具有潜在供应商。 , 原辅材料最高最低库存量控制:以年或半年的实际市场波动以及生产计划，确定存量界限，具体采购物资最高最低库存要求见“直接材料最高最低库存量”KSM-DF CZ 19.64 , 协定供货储备:已成为合格的供方，与其签订储备协议，即在满足正产供货的同时，结合下一采购周期的需求，确定必要的储备数量，当非正常超量订货发生时，在短的周期内能够 迅速供货，确保我方生产延续与供货运行。 , 同业友好厂家协助:同业友好厂家，存在同一牌号的，通过友好关系，在应急情况下，可以作为缓解供货问 题 快递公司问题件快递公司问题件货款处理关于圆的周长面积重点题型关于解方程组的题及答案关于南海问题 的解决途径。 , 重要辅助材料，经常了解市场动态信息，保持一定数量的采购渠道，并保持一定的联络方式，应急时进行联络供货。 某供应商供货出现瓶颈 采购员通知采购采购部长联络其他有能力采购验收应急采 部长 的供应商进行应急采购 购物资 合格供应商清单 独立供货的外购件出现瓶颈(其预样件及小批量供采购验收应急物采购员通知采购部长 先应具有潜在供应商) 货同时采购 资 质量保证部开展认 可及检测验收工作 潜在供应商清单 七(交付应急计划-交付中断、顾客退货 为确保交付不中断，满足交付及时性，特制订此应急计划 交付可预见中断情形:运输、质量问题造成可供货产品短缺，顾客因质量问题退货 为此采取的应急策略: opening and provisional protective measures have been taken, the responsible unit fined 200 Yuan, construction person in charge a fine of 50 Yuan. (8) no permit to work and the job in accordance with the provisions, on the job unit fined 300 yuan, the unit will charge a fine of 100 Yuan. 7.5.3 accident penalties (1) injuries fatalities directly punished 1~2 million. Direct responsibility for the accident and have the corresponding responsibility of leadership, such as concerning administrative sanctions, should be brought to the company or the relevant Department. (2) personal injury accident occurred, the direct punishment 0.5-10,000 yuan, responsible for the direct responsibility for the accident and the responsibility of leadership, such as concerning administrative sanctions should be dealt with by the personnel Department of the company. (3) personal injury accident occurs, the direct punishment 500-1000, who is directly responsible for the accident responsibility, give notice of criticism and 50-100 economic sanctions against them. (4) to conceal the accident, reported without undue delay or false, to inform the administrative leadership of the criticism, resulting in serious consequences, the pursuit of leadership, along with 500-1000 punishment. (5) significant near miss should be attempted as the case of responsible for the accident and construction team injuries accident penalty provisions, mutatis mutandis. Eight, should perform in the construction standards and specifications, serial number a 1 GB3323-2005 steel fusion welded butt joints, welding engineering-Ray lighting and quality rating of 2 GB11345-89 steel welds manual methods of ultrasonic inspection and testing results for grade 3 GB50236-2002 industrial pipe welding engineering code for construction and acceptance of field equipment 4 , 保持一定的最低库房，低于最低库存及时组织生产。 供货产品出现批销售员通知组织调运库存产品及协商确定供货周期， 量质量问题，不时补充短缺产品，满满足时采用通常的运销售部长 满足顾客生产节足交付数量 输交付手段 拍所需量 不能满足时，联系中 铁快运，进行快速运最高最低库存 输及空运 因质量问题，换货以及库存根据追加调整生产计划销售部长联系生 不能满足要求时 安排额外设备进行生产 产部长 调度员通知并组织应急情 况下各车间生产、检验、 追加生产计划 包装 内部设备不能满足要求时，由生产部 联络外部资源，运输其他套数模具委 外进行生产 opening and provisional protective measures have been taken, the responsible unit fined 200 Yuan, construction person in charge编制: 审核: a fine of 50 Yuan. (8) no permit to work and the job in accordance with the provisions, on the job unit fined 300 yuan, the un 批准: it will charge a fine of 100 Yuan. 7.5.3 accident penalties (1) injuries fatalities directly punished 1~2 million. Direct respo第 7 页 共 8 页 nsibility for the accident and have the corresponding responsibility of leadership, such as concerning administrative sanctions, should be brought to the company or the relevant Department. (2) personal injury accident occurred, the direct punishment 0.5-10,000 yuan, responsible for the direct responsibility for the accident and the responsibility of leadership, such as concerning administrative sanctions should be dealt with by the personnel Department of the company. (3) personal injury accident occurs, the direct punishment 500-1000, who is directly responsible for the accident responsibility, give notice of criticism and 50-100 economic sanctions against them. (4) to conceal the accident, reported without undue delay or false, to inform the administrative leadership of the criticism, resulting in serious consequences, the pursuit of leadership, along with 500-1000 punishment. (5) significant near miss should be attempted as the case of responsible for the accident and construction team injuries accident penalty provisions, mutatis mutandis. Eight, should perform in the construction standards and specifications, serial number a 1 GB3323-2005 steel fusion welded butt joints, welding engineering-Ray lighting and quality rating of 2 GB11345-89 steel welds manual methods of ultrasonic inspection and testing results for grade 3 GB50236-2002 industrial pipe welding engineering code for construction and acceptance of field equipment 4 七(交付EDI系统中断应急计划 目的:为确保交付不中断，满足交付及时性，特制订此应急计划 EDI中断形式:断电、网络系统瘫痪 采取的中断应急计划: 1. 2. 3. 4. 5. 6. 7. 8. , 联络电话 , 顾客采购联络负责人电话 , 顾客 物流负责人电话 , 网络维护负责人电话 , , , , , , , 简要流程图: opening and provisional protective measures have been taken, the responsible unit fined 200 Yuan, construction person in charge a fine of 50 Yuan. (8) no permit to work and the job in accordance with the provisions, on the job unit fined 300 yuan, the unit will charge a fine of 100 Yuan. 7.5.3 accident penalties (1) injuries fatalities directly punished 1~2 million. Direct responsibility for the accident and have the corresponding responsibility of leadership, such as concerning administrative sanctions, should be brought to the company or the relevant Department. (2) personal injury accident occurred, the direct punishment 0.5-10,000 yuan, responsible for the direct responsibility for the accident and the responsibility of leadership, such as concerning administrative sanctions should be dealt with by the personnel Department of the company. (3) personal injury accident occurs, the direct punishment 500-1000, who is directly responsible for the accident responsibility, give notice of criticism and 50-100 economic sanctions against them. (4) to conceal the accident, reported without undue delay or false, to inform the administrative leadership of the criticism, resulting in serious consequences, the pursuit of leadership, along with 500-1000 punishment. (5) significant near miss should be attempted as the case of responsible for the accident and construction team injuries accident penalty provisions, mutatis mutandis. Eight, should perform in the construction standards and specifications, serial number a 1 GB3323-2005 steel fusion welded butt joints, welding engineering-Ray lighting and quality rating of 2 GB11345-89 steel welds manual methods of ultrasonic inspection and testing results for grade 3 GB50236-2002 industrial pipe welding engineering code for construction and acceptance of field equipment 4