D&M公司品质资料书

D&M公司品质资料 书 关于书的成语关于读书的排比句社区图书漂流公约怎么写关于读书的小报汉书pdf 控制叙述标准与测量方法1.GENERAL1.总要求1.1Enviromentalrequirement环境要求PleasesendlistofbannedandrelevantsubstancesasannextoMasterQualityAgreementwiththisQDS,ifthematerialcontentisnotthesameaspreviousproductsmentionedinMaterQualityAgreement.Pleasefillinthemateriallist(seeannex1)andsign.AndsendtoD&MPSS.如果 材料 关于××同志的政审材料调查表环保先进个人材料国家普通话测试材料农民专业合作社注销四查四问剖析材料 成分跟品质 协议 离婚协议模板下载合伙人协议 下载渠道分销协议免费下载敬业协议下载授课协议下载 里所规定的不一样时,请列出禁用和相关物质清单（如品质协议附件）,填入附录1签字并送至PSS公司。2.Reliabilitytest:信赖度测试ForallunitsshippedtoPSSmustpassthefollowingreliabilitytests:1)Hightemperaturestoragetest:at100°Cfor96Hours(Thistestshouldbemadeonthepurepartbeforereargasketposted)2)Lowtemperaturestoragetest:at-40°Cfor96Hours(Thistestshouldbemadeonthepurepartbeforereargasketposted)Followingsarenotallowedaftertheabovetemperaturetest:·Thedimenstionsshouldnotbeoutofthespeconthedrawing所有出货到PSS的产品必须通过以下信赖度测试：1）高温测试：100°96小时（测试部件应是纯粹的部件，在加后衬垫前）2）低温测试：-40°96小时（测试部件应是纯粹的部件，在加后衬垫前）经过以上测试后不能有以下情况：·尺寸不应超出图纸上的规格要求3.IMPORTANTPOINTS:3.重点4.PokaYoke防呆与防错5.Torquewenchtest转矩扳手6.PACKAGING包装-ProductreleaseaccordingtoPPAP-procedure-PPAPsubmissionlevelIII.-UseofformsaccordingPPAPreferencemanual*PartSubmissionwarrantCFG-1001*AppearanceapprovalreportCFG-1002*Measuringsystemstudies*Sampleproduct*Processflowchart*ProcessFMEA*DimensionalresultsCFG-1003*TestresultsCFG-1004CFG-1005*ControlplanaccordingAPQPreferencemanual*ProcesscapabilitystudiesaccordingISO/TS*IMDS&RHOSonallsubcomponentsandfinalproduct*Veryimportantpointsaremakedwitha*，**，Fortherelease,thesupplierhastosend5sets(shots),withthemeasuringresultsofthedimensionswhicharemarkedonthedrawingwith*，**，.Asasupplementforthetotalmeasuringreportalso100pcstobemadeCPKstudywhichmakedwith.TheCPK,fromthese100pcs,markedwithmustbemin.1.67.IfCpkisbetween1.33and1.67thenSPCfollowupisnecessaryduringproductionorCPKmustbeimprovedtomin.1.67byoptimizingmold/processormachine.IfCpkisbelow1.33100%controlonthesedimensionsmustbedoneorCpkmustbeimprovedbyoptimizingmold/processormachine.Ajiggo-nogotochecktheCpkdimensionwitheach4hoursduringtheproduction.Arecordoftheinspectiontobefiled.Wealsoneedonecompletemeasuringreportwithallthedimensionsonthedrawing.Theresultsofallrequiredtestsandallthemeasuringreportshavetobesenttousbyfaxoremail.Aslongasthesedocumentsandsamplesarenotreceived,weconsiderthegoodsasnotbeingreceived.●产品承认依据PPAP(产品部件批准程序)●PPAP文件等级为III。●依据PPAP使用的格式参考手册如下：零件保证书CFG-1001外观确认报告CFG-1002量测系统研究样机生产流程图制程失效模式及其效果 分析 定性数据统计分析pdf销售业绩分析模板建筑结构震害分析销售进度分析表京东商城竞争战略分析 尺寸结果CFG-1003测试结果CFG-1004●控制 计划 项目进度计划表范例计划下载计划下载计划下载课程教学计划下载 根据APQP参考手册●过程能力分析根据ISO/TS●所有半成品和成品都要有IMDS和ROHS●重点地方用*，**，标记为了产品的承认，供应商必须寄5套过来，附上图纸上标识的*，**，的尺寸的量测结果。作为整个量测报告的补充，标识的尺寸需拿100个样品做Cpk分析，且PpK值至少为1.67，如果介于1.33与1.67之间，则在生产期间，要进行SPC管控或通过对模具/制程或设备的改良使PpK值至少为1.67。如果PpK值小于1.33，则要对这些尺寸做全检，或对模具/制程或设备进行改良。生产期间，每4小时要用go-no-go治具对标的Cpk尺寸进行确认，并保存检查记录。我们还需要一个完整的量测报告，报告包括图纸上所有的尺寸。所有要求测试的结果和量测报告须以传真或邮件的形式发给我们。只要这些文件和样品没有收到，我们就会认为产品未被接收。-IMDS&ROHScertificatesnecessaryforreleaseofFOTS.第一次试模时要有“国际物料数据系统”与“ROHS”证书。-ProcesscontrolbySPCinplaceformassproduction.量产时用SPC进行制程管制。-Cosmetictobecheckedforeach2hoursduringtheproduction,andthedimensionlistedontheSERbyPSStobecheckedforeach4hoursduringtheproduction.在生产期间，每两小时进行一次外观检验，每四小时进行一次尺寸检测（PSS在SER里列出来的尺寸）-Pleasetestand/ormeasureevery3monthsthefollowing:Hightemperaturestoragetest,Lowtemperaturestoragetest.以下测试或量测每三个月做一次：高温测试，低温测试-Alldimensionsshouldbemeasuredper6monthsandreporttoPPSSQE所有尺寸须每6个月量测一次，报告给PPSSQE-PleasesendD&MPPSbyemailformeachproductionbatchtheresultsoftheprocesscontrolmentionedintheproductioncontrolplanandmarkthebatchnumberorotherreferencesonthepackaging.每个生产批次需发邮件给PSS控制计划里描述的制程控制的结果，电子打包装时标识批号或其它参考数据。-Texturemustbeaccordingtodrawing.材质须依照图纸-Detachingagentoroilisnotallowed.不能使用脱模剂或油类物质-Norecyclematerialbeallowedduringtheproduction.生产时不能使用回收料-Noburrsallowedontheplasticpart；moldsshouldbeinsuchaconditionthatnodeburringisnecessary(preventivemaintenance).Theuseofknivesorothercuttingdevicesisnotallowed.塑胶件不能有披锋；模具必须去毛刺（预防保养）。不能使用刀具或其它剪切设备。-Don’tuseothermaterialorothertoolswithoutreleaseofD&MPSSSQE.没有D&MPSSSQE的认可不能使用其他材料或模具。-Materialsymbol,dateclockandcavitynrmustbepresentonproduct.产品上须有材料符号，日期钟，穴号-Allreports(dimensional,enviromental,outlookandoursubcomponents)mustberelatedtothelastdrawing(changenumberordate)andsenttoD&MPSSpurchaing/SQE.所有报告（尺寸，环境，外观，和我们的半成品）必须跟最新的图纸相关联(变更号码和日期)，报告寄给D&MPSS采购/SQE。-Toolfailurebybrokencavity,slidesorinsertsshouldbereportedtoD&MPSSatonce.(wen.chen@dmpss.com)模具出现模穴断裂，滑动和浇口等不良时，应立即以邮件形式（邮址：Benny.roux@dmpss.com）通知D&MPSS-It’srequiredtoadvisePSSSQEandIPifanyproductionandshipmentstoppage.要求如果有任何生产和出货中断须通知PSSSQE和IP。-SamplingplanduringOQAAQL=0.25C=0OQA抽样计划AQL=0.25C=0-Suppliershouldtakefullresponsibilityforallconsequencescausedbychangeinprocess,toolingandmaterialwithoutwrittenpermissionfromPSSAPAC.没有亚太PSS书面许可对制程，模具和材料进行变更产生的后果供应商须负全责。lUsePokaYokejigduringtheproductiontochecktheconnection,andthePokaYokeWIwillbeapprovedbyPSSSQE.lRejectedpartswillberemovedoutoftheproductionlineinaPokaYokeway.-生产期间使用防呆与防错夹具确认生产的连接，防呆与防错作业指导书需要经过PSSSQE的核准。-不合格品将通过防呆与防错的方式从生产线上清走。-Torquewrenchtestforthe3screwholes.ForPPAPreleasemin1.9nmtestshouldbepassedonthescrewholes,nodamage,nocrackbecausedonthescrewafterthetest.用转矩扳手对三个螺钉孔做测量。因为PPAP规定螺钉孔须通过至少1.9nm的测试，测试后螺钉不会损坏和破裂。PreliminaryproposalfromGreatSuccess长成的初步建议SuppiershouldworkoutaproperpackagingfordeliveringpartstoPSSAPAC’sOEMfactory,ensuringthatnodamage/deformation/funtionalfailhappensduringtransportation.Markedoneverybox:lProductionDatelTraceabilityinformationlPSS12NCcodenumberlTotalquantityintheboxPleasetakesomepicturesshowingthedetailedpackaging.交货到PSSAPAC’SOEM工厂的产品，供应商应想出一个正确的包装方法，须确保运输过程中不会使产品损坏/变形/功能不良。箱子须标记：l生产日期l追溯信息lPSS12位数代码l产品数量具体的包装方式请拍照过来。PPMfordelivery交货的PPM1.PPMmustbe02.PPMtargettostartfrom20PPMmeasuredonmonthlybase.Wewantyearlyimprovementtogofor0PPM.3.PPMtargetmustbereachedfromthestartofthefirstproductionrun.Ifyoucannotreachthistargetinyourprocess,youneedtoinstall100%controlbeforeyousendthepartstous.4.Wewillsendeachbadpartbacktothesupplier,transportcostsareontheaccountofthesupplier,costofeachreturnedpart=priceof1partx10.withinvoice.Weneedalsoan8Dreportforeachfailurethatwesendbacktothesupplier,5weekdaysafterthatthepartsareatthesupplier.5.IfrealisedPPMisstructuredabovePPMtarget,thesupplierwillbeinvitedtoexplainhiscorrectiveactions.6.IfthePPMishigherthanthetargettheextracostperpieceforthiscodenumberwillbe/Mustbefilledinbythepurchaser1.PPM必须为02.每月不良PPM目标开始可设定为20PPM。我们要求每年不良PPM要改善达到0PPM。3.第一次生产时就须达成不良PPM品质目标若生产制程不能达到此目标，产品必须进行全检后才能出货给客户4.客户退回给供应商的不良品，运输成本要算给供应商，每个被退回的产品成本为：1个产品价格*10。客户需要供应商在5个工作日之内（从不良产品到达供应商之日算起）提供每批被判退的不良品8D报告。5.如果不良PPM超出PPM目标，供应商要说明其改善行动6.如果不良PPM高出目标，相关的每件产品的额外的成本将/须由买放支付。Complaints:客户抱怨1.ByrejectinD&MPSSAPAC,thesupplierwillbeinformedaboutcostsforsortingoutbadpieces.Ifthesupplierdoesn’tagreewiththesecosts,thepartsinD&MPSSAPACandthoseonthewaydoD&MPSSAPACmustbesortedoutbythesupplierinD&MPSSAPAC,orthesuppliermustdelivernewpieces,dependingonourplanningandtheagreementwiththesupplier.2.Thesupplierwillinformusimmediatelyabouthispossiblein-betweenstockandwhatheisgoingtodowithit.3.Thesupplierhas1workdaystogiveafirstreactionin8Dreportonthequalitycomplaint.Thesupplierneedstodescribethetakenactionsandtheresultsoftheseactions.4.Togetherwiththefirstfollowingdelivery,thesupplierneedstoinformusbyfaxwithanexplanationaboutthisdelivery:eitherthesupplierhassortedouthisin-betweenstock,orthanhehastoinformusabouttheresultsorhehastakenactionsanddeliveredanewproductionrun.Afterrejectthesupplierhastosendalongwiththenewproductionrun,ameasuringreportwiththedimensionsthathavecausedtheproblems.Oneveryboxofthisfirstdeliveryaftercomplainthastoberemarked:NewProductionrun,Repairedorsortedout.1.D&MPSSAPAC判退的产品，DDE将会把挑选出不良品的成本价格通知供应商，若供应商不同意该成本，该产品在D&MPSSAPAC或在送往D&MPSSAPAC的路上，则供应商要派人到D&MPSSAPAC公司进行挑选不良品，或依据与供应商所达成的协议，供应商必须提供新的产品。2.供应商要立即将库存状况与所采取的行动通知客户3.针对客户抱怨，供应商要在1个工作日之内以8D报告形式给出初始的改善行动。供应商必须叙述所采取的行动与采取这些行动的结果。4.与下述第一次交货一起，供应商务必以传真的方式向客户解释本次交货状况：如，供应商已对库存品进行了挑选，或挑选结果，或所采取的改善行动与提交新的产品进行更换等相关信息。判退后，供应商要将引起该不良的相关尺寸量测报告伴随新产品一起送给客户。投诉后第一次交货，供应商要在每一个外箱上注明：新产品，维修品或挑选品。MATERIALLIST(Annex:1)ArticleCode(12NC)DescriptionSupplier(供应商):Address(地址):Nameofresponsible(责任人姓名)Signature(签名)Date(日期)