ISO 898-5 紧固件机械性能5

A Reference number ISO 898-5:1998(E) INTERNATIONAL STANDARD ISO 898-5 Second edition 1998-08-01 Mechanical properties of fasteners made of carbon steel and alloy steel — Part 5: Set screws and similar threaded fasteners not under tensile stresses Caractéristiques mécaniques des éléments de fixation en acier au carbone et en acier allié — Partie 5: Vis sans tête et éléments de fixation filetés similaires non soumis à des contraintes de traction Copyright International Organization for Standardization Provided by IHS under license with ISO Licensee=Shell Global Solutions International B.V./5924979112 Not for Resale, 01/01/2007 19:17:17 MSTNo reproduction or networking permitted without license from IHS --`,`,,``,,`,,,````,`,`,,,``,-`-`,,`,,`,`,,`--- ISO 898-5:1998(E) © ISO 1998 All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from the publisher. International Organization for Standardization Case postale 56 • CH-1211 Genève 20 • Switzerland Internet iso@iso.ch Printed in Switzerland ii Foreword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. International Standard ISO 898-5 was prepared by Technical Committee ISO/TC 2, Fasteners, Subcommittee SC 1, Mechanical properties of fasteners. This second edition cancels and replaces the first edition (ISO 898-5:1980), which has been technically revised. ISO 898 consists of the following parts, under the general title Mechanical properties of fasteners made of carbon steel and alloy steel : — Part 1: Bolts screws and studs — Part 2: Nuts with specified proof load values — Coarse thread — Part 5: Set screws and similar threaded fasteners not under tensile stresses — Part 6: Nuts with specified proof load values — Fine pitch thread — Part 7: Torsional test and minimum torques for bolts and screws with nominal diameters 1 mm to 10 mm Annex A of this part of ISO 898 is for information only. Copyright International Organization for Standardization Provided by IHS under license with ISO Licensee=Shell Global Solutions International B.V./5924979112 Not for Resale, 01/01/2007 19:17:17 MSTNo reproduction or networking permitted without license from IHS --`,`,,``,,`,,,````,`,`,,,``,-`-`,,`,,`,`,,`--- INTERNATIONAL STANDARD © ISO ISO 898-5:1998(E) 1 Mechanical properties of fasteners made of carbon steel and alloy steel — Part 5: Set screws and similar threaded fasteners not under tensile stresses 1 Scope This part of ISO 898 specifies the mechanical properties of set screws and similar threaded fasteners not under tensile stresses with nominal thread diameters from 1,6 mm up to and including 24 mm, which are made of carbon steel or alloy steel. The mechanical and physical properties apply when tested at an ambient temperature of 10 °C to 35 °C and will vary at higher or lower temperatures. This part of ISO 898 does not apply to set screws requiring special properties such as — specified tensile stresses (see ISO 898-1); — weldability; — corrosion resistance; — ability to withstand temperatures above + 300 °C or below – 50 °C. NOTE — Set screws made from free-cutting steel should not be used above + 250 °C. 2 Normative references The following standards contain provisions which, through reference in this text, constitute provisions of this part of ISO 898. At the time of publication, the editions indicated were valid. All standards are subject to revision, and parties to agreements based on this part of ISO 898 are encouraged to investigate the possibility of applying the most recent editions of the standards indicated below. Members of IEC and ISO maintain registers of currently valid International Standards. ISO 965-3:1998, ISO general purpose metric screw threads —Tolerances — Part 3: Deviations for constructional threads. ISO 4948-1:1982, Steels — Classification — Part 1: Classification of steels into unalloyed and alloy steels based on chemical composition. ISO 6506:1981, Metallic materials — Hardness test — Brinell test. ISO 6507-1:1997, Metallic materials — Vickers hardness test — Part 1: Test method. ISO 6508:1986, Metallic materials — Hardness test — Rockwell test (scales A - B - C - D - E - F - G - H - K). Copyright International Organization for Standardization Provided by IHS under license with ISO Licensee=Shell Global Solutions International B.V./5924979112 Not for Resale, 01/01/2007 19:17:17 MSTNo reproduction or networking permitted without license from IHS --`,`,,``,,`,,,````,`,`,,,``,-`-`,,`,,`,`,,`--- ISO 898-5:1998(E) © ISO 2 3 Designation system The property classes are designated by the symbols shown in table 1. The numerical part of the symbol represents 1/10 of the minimum Vickers hardness. The letter H in the symbol refers to hardness. Table 1 — Designations of property classes in relation to Vickers hardness Property class 14H 22H 33H 45H Vickers hardness, HV min. 140 220 330 450 4 Materials Set screws shall be made of steel conforming to the requirements specified in table 2. For property class 45H, other materials may be used provided that the proof torque requirements in 6.3 are met. Table 2 — Steel specifications Property class Material Heat treatment Chemical composition % (m /m) C P S max. min. max. max. 14H Carbon steel 1, 2) — 0,50 — 0,11 0,15 22H Carbon steel 3) Quenched and tempered 0,50 — 0,05 0,05 33H Carbon steel 3) Quenched and tempered 0,50 — 0,05 0,05 45H Alloy steel 3, 4) Quenched and tempered 0,50 0,19 0,05 0,05 1) Free-cutting steel may be used, with lead content 0,35 % maximum, phosphorus content 0,11 % maximum and sulphur content 0,34 % maximum. 2) Case hardening is allowed in the case of square-head set screws. 3) Steel with lead content 0,35 % maximum may be used. 4) Shall contain one or more of alloying elements chromium, nickel, molybdenum, vanadium or boron, see ISO 4948-1. Copyright International Organization for Standardization Provided by IHS under license with ISO Licensee=Shell Global Solutions International B.V./5924979112 Not for Resale, 01/01/2007 19:17:17 MSTNo reproduction or networking permitted without license from IHS --`,`,,``,,`,,,````,`,`,,,``,-`-`,,`,,`,`,,`--- © ISO ISO 898-5:1998(E) 3 5 Mechanical properties When tested by the methods specified in clause 6, the set screws shall have, at ambient temperature, the mechanical properties specified in table 3. Table 3 — Mechanical properties Mechanical properties Property class1) 14H 22H 33H 45H Vickers hardness HV 10 min. 140 220 330 450 max. 290 300 440 560 Brinell hardness HB, F = 30 D2 min. 133 209 314 428 max. 276 285 418 532 HRB min. 75 95 — — Rockwell hardness max. 105 2) — — HRC min. — 2) 33 45 max. — 30 44 53 Torque strength — — — see table 5 Minimum height of non-decarburized thread zone, E — 1 2 1 H 2 3 1 H 3 4 1 H Maximum depth of complete decarburization, G mm — 0,015 0,015 3) Surface hardness HV 0,3 max. — 320 450 580 1) Property classes 14H, 22H and 33H are not for hexagon socket set screws. 2) For property class 22H, it is necessary to test the minimum value in HRB and the maximum value in HRC, if Rockwell hardness is tested. 3) No complete decarburization permitted in property class 45H. 6 Test methods for determination of mechanical properties 6.1 Hardness tests Hardness tests shall be conducted as near as practicable to the centre position of the point end of the screw. If the maximum hardness as given in table 3 is exceeded, a retest shall be conducted on a cross-section 0,5 d back from the point end where d is the nominal thread diameter. In case of doubt, the Vickers hardness test is decisive for acceptance. Hardness readings for the surface hardness shall be taken on the end of the screw, which will be prepared by slightly grinding or polishing to ensure reproducible readings. 6.1.1 Vickers hardness test The Vickers hardness test shall be carried out in accordance with the provisions of ISO 6507-1. 6.1.2 Brinell hardness test The Brinell hardness test shall be carried out in accordance with the provisions of ISO 6506. Copyright International Organization for Standardization Provided by IHS under license with ISO Licensee=Shell Global Solutions International B.V./5924979112 Not for Resale, 01/01/2007 19:17:17 MSTNo reproduction or networking permitted without license from IHS - - ` , ` , , ` ` , , ` , , , ` ` ` ` , ` , ` , , , ` ` , - ` - ` , , ` , , ` , ` , , ` - - - ISO 898-5:1998(E) © ISO 4 6.1.3 Rockwell hardness test The Rockwell hardness test shall be carried out in accordance with the provisions of ISO 6508. 6.2 Decarburization test — evaluation of the surface carbon condition Using the appropriate measuring method (6.2.2.1 or 6.2.2.2 as applicable), the longitudinal section of the thread shall be examined to determine that the height of the zone of base metal (E) and the depth of the zone with complete decarburization (G) are within specified limits, (see figure 1). The minimum values for E and the maximum values for G are specified in table 3. Key 1 Completely decarburized 2 Partially decarburized 3 Pitch line 4 Base metal H1 is the external thread height in the maximum metal condition Figure 1 — Zones of decarburization 6.2.1 Definitions 6.2.1.1 base metal hardness: Hardness closest to the surface (when traversing from core to outside diameter) just before an increase or decrease occurs denoting carburization or decarburization. 6.2.1.2 decarburization: Generally, loss of carbon at the surface of commercial ferrous materials (steels). 6.2.1.3 partial decarburization: Decarburization with loss of carbon sufficient to cause a lighter shade of tempered martensite and significantly lower hardness than that of the adjacent base metal, however without showing ferrite grains under metallographic examination. 6.2.1.4 complete decarburization: Decarburization with sufficient carbon loss to show only clearly defined ferrite grains under metallographic examination. 6.2.1.5 carburization: Process of increasing surface carbon to a content above that of the base metal. Copyright International Organization for Standardization Provided by IHS under license with ISO Licensee=Shell Global Solutions International B.V./5924979112 Not for Resale, 01/01/2007 19:17:17 MSTNo reproduction or networking permitted without license from IHS --`,`,,``,,`,,,````,`,`,,,``,-`-`,,`,,`,`,,`--- © ISO ISO 898-5:1998(E) 5 6.2.2 Measurement methods 6.2.2.1 Microscopic method This method allows the determination of both E and G. The specimens to be used are longitudinal sections taken through the thread axis approximately half a nominal diameter from the end of the screw, after all heat treatment operations have been performed on the product. The specimen shall be mounted for grinding and polishing in a clamp or plastic mount, the latter being the preferred method. After mounting, grind and polish the surface in accordance with good metallographic practice. Etching in a 3 % nital (concentrated nitric acid in ethanol) solution is usually suitable for showing changes in microstructure caused by decarburization. Unless otherwise agreed between the interested parties, a 100 · magnification shall be used for examination. If the microscope is of a type with a ground glass screen, the extent of decarburization can be measured directly with a scale. If an eyepiece is used for measurement, it should be of an appropriate type, containing a cross-hair or a scale. 6.2.2.2 Hardness method (referee method for partial decarburization and carburization) The decarburization test by the hardness measurement method is applicable only for threads with pitches, P, of 1,25 mm and larger, except for property class 45H, where it is applicable for all sizes. The hardness measurements are made at three points in accordance with figure 2. Values for E are given in table 4. The load shall be 300 g. Dimensions in millimetres HV2 > HV1 –30 HV3 < HV2 +30 Key 1, 2, 3 Measurement points 4 Pitch line Figure 2 — Hardness measurements for decarburization test Copyright International Organization for Standardization Provided by IHS under license with ISO Licensee=Shell Global Solutions International B.V./5924979112 Not for Resale, 01/01/2007 19:17:17 MSTNo reproduction or networking permitted without license from IHS --`,`,,``,,`,,,````,`,`,,,``,-`-`,,`,,`,`,,`--- ISO 898-5:1998(E) © ISO 6 Table 4 — Values for H1 and E Pitch of the thread P mm 0,5 0,6 0,7 0,8 1 1,25 1,5 1,75 2 2,5 3 3,5 4 H1 mm 0,307 0,368 0,429 0,491 0,613 0,767 0,920 1,074 1,227 1,534 1,840 2,147 2,454 E min. mm Property class 22H 33H 45H 0,154 0,205 0,230 0,184 0,245 0,276 0,215 0,286 0,322 0,245 0,327 0,368 0,307 0,409 0,460 0,384 0,511 0,575 0,460 0,613 0,690 0,537 0,716 0,806 0,614 0,818 0,920 0,767 1,023 1,151 0,920 1,227 1,380 1,074 1,431 1,610 1,227 1,636 1,841 Hardness determination for point 3 shall be made on the pitch line of the thread adjacent to the thread on which determinations at points 1 and 2 are made. The Vickers hardness value at point 2 (HV2) shall be equal to or greater than that at point 1 (HV1) minus 30 Vickers units. In this case the height of the non-decarburized zone E is at least as specified in table 4. The Vickers hardness value at point 3 (HV3) shall be equal to or less than that at point 1 (HV1) plus 30 Vickers units. An increase of more than 30 Vickers units indicates that carburization is not permissible. Complete decarburization up to the maximum specified in table 3 cannot be detected by the hardness measurement method. NOTE — Careful differentiation should be made between an increase in hardness caused by carburization and that due to heat treatment or cold working of the surface. 6.3 Proof torque test for hexagon socket set screws of property class 45H Hexagon socket set screws class 45H shall conform to the proof torque requirements given in table 5. Table 5 — Proof torque requirements Nominal thread diameter Minimum length of screw for test mm Proof torque N⋅m Flat point Cone point Dog point Cup point 3 4 5 6 5 0,9 4 5 6 8 6 2,5 5 6 8 8 6 5 6 8 8 10 8 8,5 8 10 10 12 10 20 10 12 12 16 12 40 12 16 16 20 16 65 16 20 20 25 20 160 20 25 25 30 25 310 24 30 30 35 30 520 The set screw shall be inserted in a test block as shown in figure 3 at least until the top surface of the screw face is flush with the test block and the point bears on a firm base, for example a backing screw inserted from the other side. Copyright International Organization for Standardization Provided by IHS under license with ISO Licensee=Shell Global Solutions International B.V./5924979112 Not for Resale, 01/01/2007 19:17:17 MSTNo reproduction or networking permitted without license from IHS --`,`,,``,,`,,,````,`,`,,,``,-`-`,,`,,`,`,,`--- © ISO ISO 898-5:1998(E) 7 Key 1 Torque wrench 2 Set screw under test 3 Test block: hardness min. 50 HRC, tolerance class of the internal thread 5H (see ISO 965-3) 4 Backing screw: hardness 450 HV to 570 HV Figure 3 — Torque test fixture Using a hexagon test bit with a tolerance class of h9 for the widths across flats, s, with a minimum width across corners > 1,13 smin and a hardness of 55 HRC to 60 HRC, engaging the full depth of the set screw socket, the screw shall withstand the proof torque given in table 5 without splitting or cracking. For this proof torque test, a calibrated torque measuring instrument shall be used. Visual marks at the socket due to torque testing shall not be cause for rejection. 7 Marking 7.1 Marking of set screws with the property class Marking of set screws with property classes as described in clause 3 is not generally required. If in special cases marking is agreed between the interested parties the symbol of the property class should be used as the marking symbol. 7.2 Trade marking The manufacturer’s identification marking is not required. Copyright International Organization for Standardization Provided by IHS under license with ISO Licensee=Shell Global Solutions International B.V./5924979112 Not for Resale, 01/01/2007 19:17:17 MSTNo reproduction or networking permitted without license from IHS --`,`,,``,,`,,,````,`,`,,,``,-`-`,,`,,`,`,,`--- ISO 898-5:1998(E) © ISO 8 Annex A (informative) Bibliography [1] ISO 898-1:1998, Mechanical properties of fasteners made of carbon steel and alloy steel — Part 1: Bolts, screws and studs. [2] ISO 6507-2:1997, Metallic materials — Vickers hardness test — Part 2: Verification of testing machines. Copyright International Organization for Standardization Provided by IHS under license with ISO Licensee=Shell Global Solutions International B.V./5924979112 Not for Resale, 01/01/2007 19:17:17 MSTNo reproduction or networking permitted without license from IHS - - ` , ` , , ` ` , , ` , , , ` ` ` ` , ` , ` , , , ` ` , - ` - ` , , ` , , ` , ` , , ` - - - Copyright International Organization for Standardization Provided by IHS under license with ISO Licensee=Shell Global Solutions International B.V./5924979112 Not for Resale, 01/01/2007 19:17:17 MSTNo reproduction or networking permitted without license from IHS --`,`,,``,,`,,,````,`,`,,,``,-`-`,,`,,`,`,,`--- ISO 898-5:1998(E) © ISO ICS 21.060.10 Descriptors: fasteners, screws, set screws, specifications, materials specifications, mechanical properties, tests, mechanical tests, hardness tests, marking, designation. Price based on 8 pages Copyright International Organization for Standardization Provided by IHS under license with ISO Licensee=Shell Global Solutions International B.V./5924979112 Not for Resale, 01/01/2007 19:17:17 MSTNo reproduction or networking permitted without license from IHS - - ` , ` , , ` ` , , ` , , , ` ` ` ` , ` , ` , , , ` ` , - ` - ` , , ` , , ` , ` , , ` - - -