圣东尼机基本设定以及KTF设置(无缝内衣机)

东尼机基本设定以及KTF设置SANTONI)b.M3f;|0T  g!h1l.ITROUBLESHOOTINGMANUALFORTHE3}5P+c0a7|5`,QSM8-8TOP2MACHINE'E  o  w6n1I9mINDICESANTONI    1PREFACE    6(j$P/z.Y'mDESCRIPTIONOFTHEMACHINE    6机器描述STARTING    7启动AUTOMATICRESETTING    8自动控制/设置,W,o+F/f6I:@6L2S+FDe-activate:    8PortareinposizioneA    8*j/w!s,@+S/G9^1N,KTheactuatorsselect    99n(w1@5m5E%u.hDe-activate    9Activate    9BringintopositionB(onlyifinpositionC):    98T:x4A(T#r#]$t3B/uMovetopositionAonlyifinB    10Energize    11FANMANAGEMENT    13风扇控制,z3h/U0u8Z;[0OAIRDISTRIBUTIONVALVEMANAGEMENT(SEEAIRDISTRIBUTIONVALVE-SNE)    13MANAGEMENTOFLUBRICATION    13润滑控制ERRORMESSAGES-ALARMS    132o:[  {&u-i,H&O错误信息/z*}'G9A#g){3y.ccheU16  Noair    211[9A$]9@;{$W5q%_"YcheU17    Nooil    218E8Q7t%U2b:}&H2k(ocheU18  Oilpressureinsufficient    21cheU22¸29  Stoplatch1st¸8thfeeder    22"R5S%q$C#Y&_&^(acheU38  Dialoutofposition    22:\2a/j%~+V3v7y+ScheU39  Switchprotectionoutofposition    22cheU107Cylinderoverheat    24draI04Numberoftaskdrumswrong    27draI12Noyarnfingersubprogram    28&a(x7Z!x+n#w1a  yDESCRIPTIONOFRUNNER2063OPERATINGERRORS    43$M,U)Z,j9k*N,^(D2063变频器故障指南1K)H9|5b;N/d'{5]$d/m1W;eDESCRIPTIONOFSERIALOUTPUTS    44,o;w.~*Q/r3y:F4O6t6]PROCEDUREFOREXCLUSIONOFTHESERIALBARS    518q4]6Q6c3I/e-U-i检查E.VPreliminarychecks    51    基本检查Checkingtheserialbars    51    检查E.V+f-`/j0H5Q7U6U8a#D9f3HSERIALLINECONNECTIONDIAGRAM    53串行线连接图3p#b(L4I$h"Q%xVIEWOFJUMPERSPCB2703    54PCB2703  跳线"|)P6L-H!V7f3b  hVIEWOFYARNFINGERBOARDPCB2714    55PCB2714连线.?5m(e*F"s;y)X  m7_+DVIEWOFSOLENOIDVALVEBOARDPCB2737    560H/X6f/q(D*L+D;{PCB2737连线3I0~"|1g4oMACHINESET-UPPROCEDUREWITHEPROMRESETFORSM8-832    57刷Flash的步骤)e%j$N9|'f,hADJUSTMENTOFTHEPCB935B/2FORPYFCONTROLONTHESM8-8TOPMACHINE    60调PCB935B/2  P.Y.F控制的步骤"T7V0I,k/RDESCRIPTIONOFCIRCUITBOARDS    61电路板的描述3M/_5q&a&y-C(F5K)K5f;rPCB772/1  BUSBOARDTERMINATIONBOARD    63.\)O2B"~*t1t2_.gPCB772/1  总线终端板"x8l"I&K;l2C1XPCB560/2  BUSBOARDTERMINATIONBOARD    631Q#k-c%o(u1\%e)EPCB560/2  总线终端板5q8q5z(p/{0L8p&L)G;i1@'PPCB1106/18  BUSBOARD    63PCB1106/18  总线板8i'p4x7J&Y4G-x:tPCB2000MASTERBOARD–FRONTAPP.    648D;p(F7A4]0m1s!J5c7@PCB2000主板9o+D+j.l3}6YellowledinputSPIsignal.Alwayson    6520RedledpresenceofTX422signal    65PCB961A/1STEPMOTORINPUTSBOARD-POSITION:“V“RACK    67PCB961A/1压针马达板-w8C&q$[;U*_/v"}-[PCB952A/1LVDTBOARD–POSITION:“L“RACK    68PCB952A/LVDT板PCB950/4CERAMICOUTPUTSBOARD–POSITION:“A“RACK    70PCB950/4选针器输出板A板PCB950/4CERAMICOUTPUTSBOARD–POSITION:“B“RACK    73+O4K$@5x1A#Z9J1mPCB950/4选针器输出板B板4Q/S4p&D/t  T9q,?PCB950/4CERAMICOUTPUTSBOARD–POSITION:“C“RACK    75.M&\8k'm:@.Z0Q*}PCB950/4选针器输出板C板;_%Z  y2m'h/{-L7NPCB950/4CERAMICOUTPUTSBOARD–POSITION:“D“RACK    77-b  Z*t  X#K%d/sPCB950/4选针器输出板D板.X3L%{"a9g4t:IPCB950/4CERAMICOUTPUTSBOARD–POSITION:“E  “RACK    79PCB950/4选针器输出板E板$N3Y,_/Q&r$lPCB950/4CERAMICOUTPUTSBOARD  -POSITION:“F“RACK    81PCB950/4选针器输出板F板PCB950/4CERAMICOUTPUTSBOARD–POSITION:“G“RACK    83PCB950/4选针器输出板G板PCB950/4CERAMICOUTPUTSBOARD–POSITON:“G“RACK    855_6M'r!a)@#g0G  Y-\3{PCB950/4选针器输出板I板PCB935B/3P.Y.F.LOGICBOARD–POSITION:“T“RACK    874S(t*g1N.K!G(UPCB935B/3P.Y.F板T板PCB935B/3P.Y.F.LOGICBOARD–POSITION:“U“RACK    88"j7U/s*{*{$B$L*S-x/kPCB935B/3P.Y.F板U板PCB558/4OVERLOADPROTECTION    898t-}6O*S6P'r:i#aPCB558/4过载保护&L6L,u,o%R'jPCB775A/1CERAMICPOWERSUPPLYBOARD    90!d  p.n,q5c(vPCB775A/1选针器电源板/A"}9C+I$A(m2~PCB1861/2SHELTONDEVICEBOARD–FRONTAPPARATUS    92PCB1861/2缓冲/传感针数板Protectionfuses    92PCB1081UPPERFANCONTROLBOARD    94PCB1081除生风扇控制!}#]3{(|1FProtectionFuses    94PCB  2706A/4  FNCONVERTERBOARD–FRONTAPPARATUS    95PCB2706A/4速度信息板7I2l({9p"p5D*I9W:R;h/^3cPCB  1799B/1STOP-STARTBOARD-FRONTAPPARATUS    956Q'R0i7b4P&i;?!uPCB1799B/1点动板*S&P  R-L6t"P  h9K!ZPCB2751POWERSUPPLYCIRCUITBOARD5-15-24V–REARAPPARATUS    970i.J)L:r  Q;`2{&|PCB27515-15-24电源供应/u,v)j/I0q'|2w!L(nF1Fuse3.15ATprotectionofcircuit+5VDC    98(X;d;W6n  T$P!{(F  3.15A保险,+5VDC输出保护F3Fuse1Aprotectionagainstoverloadofbufferbatteryforblackouts    985\7`"C  n(v,O$`9x4c  1A保险,预备电池过载保护#S!K!M%R(g;|PCB2799INTERNALINPUTS-OUTPUTSBOARD–FRONTAPPARATUS    99  z5G0k7^"g+X.g,jPCB2799内部输入/输出;R%w*W9r5V3cCONTROLCOMPONENTS    99PCB2703/1SERIALINPUTS-OUTPUTSBOARD–SOLENOIDVALVEBOX    100PCB2703/1串行输入/输出PCB1881EXPANSIONBOARDS    101PCB1881扩展板-A5[)T,P%V9L#SPCB2714/1SERIALOUTPUTSBOARDFORYARNFINGERGROUPS    101PCB2714/1串行输出/纱咀控制/_%c  v7h&g*X,M9g9[PCB2737SERIALOUTPUTSBOARDFORSOLENOIDVALVEBARS    102PCB2737串行输出$J%l#e0W-V,`9d"JPCB2772DRIVERFORMPP-POWERUNIT    1039a:a:W8}!n+}0G/h0hPCB2772压针马达驱动*J:b:t%X4w3?PCB742ATEMPERATURECONTROLBOARDOPTIONAL    104  ~0c%K'D2N$B$R8D8D/y!FPCB742A温度控制,C6Q'J,C$_7j*X3}(Y9H({PREFACEThismanualwillgiveyoutheinformationnecessarytodetectanybreakdownsormalfunctionsofthemachine.Onthebasisofthemachinediagnosticsandreferringtotheelectronicsmanual,wewilltrytoindicatewhichcircuitboardsorcomponentsmaybeinvolvedinthebreakdown,withoutgoingintodetailasregardsrepairingthecircuitry.8b5{'|/b8w%},Z%W.j;M1w;C6X(Y){%`*EDESCRIPTIONOFTHEMACHINE  机器描述Thisisamachineformakingwomen'sandmen’sunderwear.Ithaseightfeeds.Theequipmentisthelatestmodelwith32-bitmicroprocessor-basedsystemandadisplaywith16linesx40characters.Themachineisoperatedby  BRUSHLESSdrives,typeIRT,withcurrentregulationandwithencoderoutputsignalwhichwillallowcontrollingtheRCVmotorby2000revs.and19Nm.,allowingthecylindermax.speedof  125revs.,giventhe1/16reductionratio..w9\*U,n/X!n4F,c*VApneumaticpumpwillprovidelubrication.Differentialoildosagewillbepossiblewiththeinstallationofonesolenoidvalve.本机器是用于织造男/女式内衣,8路进纱,32bit处理器,显示屏最多显示16行,每行40个字符,使用标无刷式IRTRCV马达,扭短19N.M速度125rev/m,自动润滑。(v%z3e9[)U0L$?5gQuestam/cpotràmontaredispositiviMEMMINGERoppuredispositiviELANconcontrolloinalberoelettrico.TheknitunbalancingsystemisindependentforeachfeedandiscommandedbystepmotorswhosepositioniscontrolledbyLVDTsensors;theairdistributionvalveisalsocommandedbyastepmotor.  Theyarnfingersaredrivenbylocalsolenoidvalvesbasedonaserialline,the16netgroupsaredrivenby16leverseachpoweredbyceramicelements,whiletheremainingfunctionsaredrivenbymedium-sizedsolenoidvalveslocatedintherearcompartment.装备MEMMINGER的ELAN2，LVDT16级选针器，串行线驱动。  ]:q2M&t%Y(j4]5MELECTRICALFEATURES5a8f1\#r3p$v8^)}#M5{  w2j5L4R$K,MMOTOR:马达9J6S"X({5c"y*f      TYPE：型号=ULT19      KW；功率  =2.89      A：电流  =10.3      Rpm：转速=2000)w4J2c*_1I:[.G.r"L-{$U1X'yMAXINSTANTACTIVEPOWERABSORBEDBYTHEMACHINEWITHSTANDARDPRODUCTIONKW=2.85正常工作2.85KWSTARTINGActivate:Atdegree0—SPF.Recoverslideplay              SPF.Sinkercapdrive(f4@)J1d)Z!q8U;}  `;?!^              GUID.Latchopener2nd-4th-6th-8thfeeds9_!X%[  {(U8k4F+M3V'X(qAT3RDENCODERZERO::Q5@9y/~6_  \&l6m;X2G2K7R&T-YBringintopositionC:;M  S.c5z#f'D:o-t8bGUID.Latchopener4thfeed,^9|%V%e'{AT4THENCODERZERO:"j%^1w/o0uBringintopositionC:GUID.Latchopener6thfeed4v7C-l#M0r.s%b+`GUID.Latchopener8thfeed:K2B(`!I4`-EGUID.Latchopener2ndfeed;k9q5r.x4C"d'v$y)q)Q8W0O6K8z1S'~/a4UAUTOMATICRESETTING                      Whenthemachineisstopped,pressingF0willbringallstepmotorsandtheairdistributionvalveto0.#T1[&a%q0i1C*b"O(k,].y;}De-activate:GUID.-S.V.Latchblockcontrol1st-2nd-3rd-4th-5th-6th-7th-8thfeedGUID.-S.V.Latchopenercontrol1st-2nd-3rd-4th-5th-6th-7th-8thfeed:k+Y1g0u${/e5g)J(a9KGUID.-S.V.Yarnfinger1-2-3-4-5-6-8-9-12  1stfeedGUID.-S.V.Yarnfinger1-2-3-4-5-6-8-9-12  13rdfeedGUID.-S.V.Yarnfinger1-2-3-4-5-6-8-9-12  4thfeed  Q0{$]*K){:P3g1s4Y,D(O/H.bGUID.-S.V.Yarnfinger1-2-3-4-5-6-8-9-12  5thfeedGUID.-S.V.Yarnfinger1-2-3-4-5-6-8-9-12  7thfeedGUID.-S.V.Yarnfinger1-2-3-4-5-6-8-9-12  8thfeed.w.I,K!K/r1T6e.Q:A/j!D8]&J-_.r9z,k!t.x5^GUID.-S.V.Yarnfingercolour1st–2nd  ofallfeeds9})F8N2`9P9P,u.}GUID.-S.V.Yarnfinger  1-2-3-4-6-8-9-122ndfeed!q;W-p8C,KGUID.-S.V.Yarnfinger  1-2-3-4-6-8-9-126thfeed  @"t*Q7\)Y/}#K)F  s6m0]+lSPF.-S.V.UnderwearejectionblowerSPF.-S.V.KnitpressblowerSPF.-S.V.JackdischargeblowerSPF.-S.V.Outletcleanerblower1-2.3-4.5-6.7-8.3~!h3g;]2}&z8E6J3l%iSPF.-S.V.Closureofsuctionoutlets1-2.3-4.5-6.7-8.GUID.-S.V.Yarnfingerlift61stfeedGUID.-S.V.Yarnfingerlift62ndfeedGUID.-S.V.Yarnfingerlift63rdfeedGUID.-S.V.Yarnfingerlift64thfeed;c2g"R,b;y%b3UGUID.-S.V.Yarnfingerlift65thfeedGUID.-S.V.Yarnfingerlift66thfeedGUID.-S.V.Yarnfingerlift67thfeedGUID.-S.V.Yarnfingerlift68thfeed'K0?"p1?4H+`._)L&}!})lSPF.-S.V.Yarnbrakeoff1-2-3-4-5-6-7-8Afeed+c0s  \&O7E%xSPF.-S.V.Yarnbrakeoff5AfeedSPF.-S.V.Lycraclips1-2-3-4-5-6-7-8AfeedSPF.-S.V.Cutter2-4-6-8Afeed,T*c4k.y/q9U.vSPF.-S.V.SinkercovercontrolSPF.-S.V.FluttercontrolPortareinposizioneA8g4N  f*o*x%D2S*V1J'D$iPOS.FUNC.-DialloweringPOS.FUNC.-Brokenneedlestop$f+c2S)_!}POS.FUNC.-Dialjackoutletcam$w"D&M2E)?2J6~POS.FUNC.-Dialjackreturncam-D5H4t"i1T#P1|Theactuatorsselect2g$p4l#i$J$n  R+X9}3T0I  p&LFeeds1-3-5-7  1X19E+W(F2o3MFeeds2-4-6-8  1X1A;Y  C5["s5tDe-activate9m  T9m7k&o/p&u9xAtdegree90SPF.-  enableelasticMpp1-2-3-4-5-6-7-8thfeed0D"u0j;e*t&M(|-g4I5eAtdegree120°GUID.-S.V.yarnfingerno.5of2ndfeed'n%]9r"^2G3K.Z-~Atdegree120°GUID.-S.V.yarnfingerno.5of6thfeed3K#V&}/U6}*a6E(lAtdegree210SPF.-S.V.  elastomertrapper2nd–6thfeedAtdegree250SPF.-S.V.  cutteroff2nd–6thfeedAtdegree130SPF.-  enableelasticmotorsA-B#_)`/V&[9u6o  E7c4Z!u9{*T6`+Q*C(D8U*Y&nActivateAtdegree120SPF.-S.V.cutteroff2ndfeedAtdegree120SPF.-S.V.cutteroff6thfeed+N%b7C2u;q8U.Q5o2D  _,i*w1s  ],J#oATENCODERREVOLUTION2TheactuatorsselecttheneedleswithTUTTI_ON#r  v/C*F+QBringintopositionB(onlyifinpositionC):(h)C0v!@6a  ]*P1\2D,~Atdegree40POS.FUNC.-S.V.tuckstitchcam1feed3k,G9g*r8w/{5s7qAtdegree85POS.FUNC.-S.V.tuckstitchcam2feedAtdegree130POS.FUNC.-S.V.tuckstitchcam3feedAtdegree175POS.FUNC.-S.V.tuckstitchcam4feed+]/s8o"V*u%F8r;jAtdegree220POS.FUNC.-S.V.tuckstitchcam5feedAtdegree265POS.FUNC.-S.V.tuckstitchcam6feed(o8?#d2r$rAtdegree310POS.FUNC.-S.V.tuckstitchcam7feed!C"_-@7W0|0i%S8}Atdegree355POS.FUNC.-S.V.tuckstitchcam8feed  R2u"](v&EAtdegree40POS.FUNC-S.V.clearingcam1feed)z8^-S(@%y%u-A-y!@Atdegree85POS.FUNC-S.V.clearingcam2feedAtdegree130POS.FUNC-S.V.clearingcam3feedAtdegree175POS.FUNC.-S.V.clearingcam4feed  N&\(h+W)g7s-^Atdegree220POS.FUNC.-S.V.clearingcam5feedAtdegree265POS.FUNC.-S.V.clearingcam6feed/j6U*I6{2i!z'R3G!h/y:uAtdegree310POS.FUNC.-S.V.clearingcam7feedAtdegree355POS.FUNC.-S.V.clearingcam8feed/`!@2W$s6u8O$@)O!|Atdegree40POS.FUNC.-S.V.middlejackcamfeed,].u;~7b;B)S2]&k/h0p(s8m8v0r9[#_0Q.[-S  `2K%Z'F3]"W"a&[!S圣东尼机基本设定:1.    语言.keytoprog---space—customer—Lcdset—language—English—RETURN确                        认—ESC退出—S存盘  :K&[!O$Q8C8v6C2.    设定感应器：keytopro.—space—F—O—64—sensorsidentification—RETURN—每个感应器按顺序由闪烁的绿灯依次变为红灯—等待—关机开机。            5Z2U4N7f#e2Z$j3．检查纱嘴动作：keytoprog—space—E—chainautotest—yarnfingers—4．检查机械针舌开启器。不能抖动。5．设定感应器灵敏度：keytoprog—F—O—sensorsparamatersconfiguration—Return—sensorssensitivity(设为2)—CTRL+C—CTRL+S"I&W0z;s;Q3\$d,X6.检查SFE棉纱输送器是否会转。+`1j"G$S1m-y0J6v3q如果用keytoprog—s–1948—eppromreset(最后一项)—RETURN把机器 格式 pdf格式笔记格式下载页码格式下载公文格式下载简报格式下载 化了。须做以下设定。%[$\5[+p*\7．针数：keytoprog—s—1948—D—needlenumber—1152(看机器定)—ESC—S—关机开机8．筒径：keytoprog—s--1948—R—diameter—13(看机器定)—ESC—S—关机。#O.Q!y;G6Z9．找零位。Keytoprog—space—Z—1948—RETURN—点动，待针筒度数变化跳动时。慢慢把缺口提花针点动止与零位三角对准—RETURN—ESC--S。6k$@  \6U6u  f(a5[10．LVDTcalibration(寻找压针马达的最高和最低位置)：keytoprog—space—LVDTmenu—Lvdtcalibration—ENTER—摁START开动机器。机器找完8个压针马达后—ESC—S。11．LVDT布面调节：编织一平纹—F1—space—L—stichcamzeroset--return—START开动机器—用测速仪测速（m/min）,测好后—ESC—S。在SANTONITOP机上使用KTF100HP的说明通常提供2只KTF/100HP用于控制腰带的橡筋，8只KTF/100HP用于控制弹力纱。因此可以使用另外8只KTF控制尼龙或棉纱。这套系统结合控制中心装置SMARTKTF保证有效地控制成圈三角和稳定的织物质量。对照原有版本，KTF/100HP编程的不同之处如下∶●    按E键，显示”ADVANCED”；/X!U)w$c#s/`7O,p●    按新的E键(或+键)，你进入”P1”；)O"t$W;p/~  h8I:{●    “ADVANCED”总是出现在”P4”和”P1”之间；●    “P1”=未改变；2a+d6h(g+s&](n2o9~:P:F4s●    “P2”=未改变--只有当第三个参数的值，有些微不同时。该值是用于松弛起动。如果你希望预松弛，你可以增加一或二个点；4\9t,Z"d/^.j●    “P3”=未改变--第四个参数只是用于决定用四个参数而不是六个，与以前版本相同；●    “P4”=增加了第一个参数，它被设置为”OFF”，它可以选择第二个参数的语种(意大利、英语、法语、德语、西班牙语和日语)。第三个参数仅供BTSR技术人员升级软件；●    当你在”ADVANCED”位置时，按下E键并等候，会显示”SIMPLE”；#r*s'^#g3s#B-A&\%\●    选定”SIMPLE”模式，进入编程菜单。只有当参数”MAINTENSION”在”P1”处时才可以。当该值被改动后(用+和-)，按E键，确认。KTF从编程状态退出，并可立即开始工作；+Y$|3Q4O-h●    要回到”ADVANCED”菜单，以便修改其他参数。按住E键，直到出现”SIMPLE”，然后按住E键，直到出现”ADVANCED”；●    KTF/100HP除了显示纱线张力值，还可显示纱线喂入的速度(米/分)；●    按住+键，可以关闭KTF。它将会问你是确认(E)还是取消(-)。重复同样的操作∶按住+键，可以打开KTF。它将会问你是确认(E)还是取消(-)。确认后几秒钟，KTF将继续工作。