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Microwave & RF Materials Guide
RF & Microwave Materials Guide
Arlon Microwave Materials specializes in products made from fluoropolymers (i.e.
PTFE), ceramic filled fluoropolymers, ceramic-filled hydrocarbon thermosets, and other
materials that deliver the electrical performance needed in frequency-dependent circuit
applications. These products are supplied as copper-clad laminates with bonding plies,
or prepregs, for production of multilayer printed circuits. Arlon has over 55 years of
experience in microwave materials, today providing products that are used to make
combiner boards and feed networks for microwave applications as well as base station
antennas and power amplifier boards for the wireless telecommunications infrastructure
market.
Our facilities in California, Delaware and China employ state-of-the-art production
equipment, engineered to provide cost-effective, flexible manufacturing capacity to
permit quick response to customer requirements while meeting the most stringent
quality and tolerance demands. All of our manufacturing sites are ISO 9001: 2008
registered, and through rigorous quality control practices and commitment to
continuous improvement, we are dedicated to meeting and exceeding our customer’s
requirements.
To better service our global customer base, Arlon created the venture, Arlon Material
Technologies Co, Ltd. in Suzhou, Jiangsu Province, China. This venture includes both
a Finishing Center and a manufacturing facility. The finishing center is located in Suzhou
and has been operational since mid-2004. The Manufacturing Facility opened in
October 2006. This facility contains a new, State-of-the-art vacuum press that
has capability to laminate both High Temperature PTFE Microwave Laminates, High
Performance Polyimide, and Low-loss Thermoset Based Substrates. This facility is
equipped with the highest degree of process control in the industry.
A lower cost, higher performance, series of products lower loss have been launched in
the 2.50 to 3.50 range. The AD “A” Series includes AD255A, AD260A, AD300A and
others. These microwave Laminates utilize ceramic technologies to reduce loss and
tighten tolerances. They are well suited for Base Station Antennas, Satellite Radio
Antennas and Power Amplifiers where low loss is critical. These products are a
significant improvement in cost/performance over traditional PTFE/Glass based
laminates, As further cost/performance improvement over AD “A” products, AD “C”
series are the third generation commercial laminate materials, designed with enhanced
mechanical and electrical performance for today’s telecommunication infrastructure.
One of our most exciting products is a lower loss version of CLTE, called CLTE-XT.
CLTE-XT has the lowest loss, lowest thermal expansion, highest phase stability, and
lowest moisture absorption of any product in its class. It is truly “Best-in-Class.” Further
innovations in new low loss materials are also targeted in the near future and Arlon
remains committed to the development of advanced materials targeted for high
performance circuit boards and electronics.
Arlon maintains a significant commitment to research & development. Exciting recent
products include the Thermally Conductive PTFE-based laminates, TC600 and TC350.
These materials provide “Best-in-Class” Thermal Conductivity (W/mk) for applications
where temperature extremes are normal and Heat Rejection is a Primary Consideration.
These materials lower junction temperatures for Improved Power Amplifier Reliability
and pull heat away from critical solder joints that can fatigue through cycling. TC600 and
TC350 also offer greater Thermal Phase Stability for applications that are cycled and still
need to maintain tight dielectric constant tolerances for phase sensitive circuitry.
RF & Microwave Materials Guide
This guide covers typical properties for a wide variety of Arlon’s microwave material
products, ranging from our high performance PTFE laminates to our cost-optimized
PTFE and non-PTFE based RF laminates and composites. Although a comprehensive
summary of Arlon’s capabilities and full product-line is not feasible, this guide provides
a good overview of the core microwave material products that Arlon produces and
covers typical properties as well as the wide variety of standard product options in
laminate thicknesses and nominal dielectric constants. To reduce complexity and
confusion, the following information represents the standard and common items.
Please contact Customer Service if you do not see your desired thickness or dielectric
constant or require additional assistance. For more detail on a specific product, please
refer to the product specific datasheet available on-line at www.arlon-med.com.
Table of Contents
Product Overview 3-4
CLTE-XT, CLTE-AT, CLTE 5
TC Series (Thermally Conductive) 6
AD “C” Series (Third generation of AD Series) 6
AD “A” Series (Improvements on AD Series) 7
Higher Dielectric Constant (4.10 to 11) 8
AD Series 9
DiClad 10
CuClad 11
IsoClad 12
AR Series 13
25N/FR Low Loss Thermosets 13
Copper Cladding 14
Arlon Part Numbers 15
Customer Service/Sales Contact Information Back
Properties listed in this guide are for reference purposes only and are subject to change without notice; they are not to be used as
specification limits. This information creates no expressed or implied warranties. The properties of Arlon laminates may vary depending
on the design and application.
CLTE-XT
CLTE-AT
CLTE
Glass, PTFE and Micro-Dispersed Ceramic
Glass, PTFE and Micro-Dispersed Ceramic
Glass, PTFE and Micro-Dispersed Ceramic
2.94*
3.00
2.98*
0.0012
0.0013
0.0023*
-9
-10
-9
8
8
10
8
8
12
Dielectric
Constant
@ 10 GHz
Dissipation
Factor
@ 10 GHz
Thermal
Coefficient
of Er
ppm/°C
Coefficient of Thermal
(ppm/°C)
Product Composition
AD410
AD430
AD450
AD450A
AD600
AD1000
Glass, PTFE and Micro-Dispersed Ceramic
Glass, PTFE and Micro-Dispersed Ceramic
Glass, PTFE and Micro-Dispersed Ceramic
Glass, PTFE & Ceramic, 0.120” Thick
Glass, PTFE and Micro-Dispersed Ceramic
Glass, PTFE and Micro-Dispersed Ceramic
4.10
4.30
4.50
4.50
6.15*
10.20*
0.0030
0.0030
0.0035
0.0030
0.0030
0.0023
-55
-55
-233
-200
-241
-380
9
9
8
10
11
8
9
9
11
10
10
10
CLTE-XT, CLTE-AT and CLTE High Performance, Excellent Dielectric Constant Control and Phase Stability with Temperature
TC350
TC600
Glass, PTFE and Micro-Dispersed Ceramic
Glass, PTFE and Micro-Dispersed Ceramic
3.50
6.15
0.0020
0.0020
-9
-75
7
9
7
9
High Thermal Conductivity, Excellent Dielectric Constant Control and Phase Stability with Temperature
High Dielectric Constant for Circuit Militarization & Patch Antenna Applications
X Y
AD255C
AD300C
Glass, PTFE and Micro-Dispersed Ceramic
Glass, PTFE and Micro-Dispersed Ceramic
2.55
2.97
0.0014
0.0020
-75
-25
16
12
16
12
AD250A
AD255A
AD260A
AD300A
AD320A
AD350A
Glass, PTFE and Micro-Dispersed Ceramic
Glass, PTFE and Micro-Dispersed Ceramic
Glass, PTFE and Micro-Dispersed Ceramic
Glass, PTFE and Micro-Dispersed Ceramic
Glass, PTFE and Micro-Dispersed Ceramic
Glass, PTFE and Micro-Dispersed Ceramic
2.50
2.55
2.60
3.00
3.20
3.50
0.0015
0.0015
0.0017
0.0020
0.0032
0.0030
-140
-138
-80
-110
-125
-55
12
16
16
12
14
5
15
16
16
12
14
9
AD “C” Series - Enhanced next generation of AD “A” Series. Woven Glass, PTFE and Micro-Dispersed Ceramic
AD “A” Series - Lower Loss and Improved Performance over Traditional AD Series. Woven Glass, PTFE and Micro-Dispersed Ceramic
DiClad 522
DiClad 527
DiClad 870
DiClad 880
CuClad 250GT
CuClad 250GX
CuClad 233LX
CuClad 217LX
IsoClad 933
IsoClad 917
Woven Fiberglass reinforced PTFE
Woven Fiberglass reinforced PTFE
Woven Fiberglass reinforced PTFE
Woven Fiberglass reinforced PTFE
Cross Plied Woven Fiberglass rinforced PTFE
Cross Plied Woven Fiberglass rinforced PTFE
Cross Plied Woven Fiberglass rinforced PTFE
Cross Plied Woven Fiberglass rinforced PTFE
Non-Woven Fiberglass reinforced PTFE
Non-Woven Fiberglass reinforced PTFE
2.40 - 2.60*
2.40 - 2.60*
2.33
2.17, 2.20
2.50
2.40 - 2.55*
2.33
2.17, 2.20
2.33
2.17
0.0018
0.0018
0.0013
0.0009
0.0018
0.0018
0.0013
0.0009
0.0016
0.0013
-153
-153
-161
-160
-170
-170
-171
-151
-132
-157
14
14
17
25
18
18
23
29
31
46
21
21
29
34
19
19
24
28
35
47
Traditional - Highest Performance. PTFE Coated Light Woven Glass Styles, Interdispersed PTFE films
AD250
AD255
AD270
AD320
Woven Glass and PTFE
Woven Glass and PTFE
Woven Glass and PTFE
Glass, PTFE and Micro-Dispersed Ceramic
2.50
2.55
2.70
3.20
0.0018
0.0018
0.0023
0.0038
-110
-110
-110
-110
12
12
12
12
15
15
15
15
Original AD Series - Woven Glass and PTFE or Woven Glass, PTFE and Micro-Dispersed Ceramic
AR1000 Glass, PTFE and Micro-Dispersed Ceramic 10.00* 0.0030 -233 14 16
AR Series - Legacy Product. Reference AD1000 as a Next Generation Product
25N
25FR
Ceramin Hydrocarbon
Ceramin Hydrocarbon
3.38
3.58
0.0025
0.0035
-87
50
15
16
15
18
Low Loss Thermoset Resin Systems - Multilayer Capable, non-PTFE
N
E
X
T
G
E
N
E
R
A
T
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N
M
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R
O
W
A
V
E
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A
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A
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M
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R
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3
Product Overview
* Refer to Tables for Dielectric Constant and Thickness Options.
20
20
34
7.2
6.5
7
0.02
0.03
0.04
2.02
2.06
2.38
0.56
0.64
0.50
0.02
0.02
0.02
0.00
0.00
0.00
UL94-V0
UL94-V0
UL94-V0
Typical
Peel
Strength
(lbs)
Water
Absorption
(%)
Specific
Gravity
Thermal
Conductivity
(W/mK)
Flammability
UL Rating
NASA OutgassingExpansion
40
40
42
40
45
20
17
17
> 12
12
12
> 12
0.06
0.06
0.07
0.06
0.04
0.03
2.10
2.10
2.45
2.50
2.45
3.2
0.46
0.46
0.38
0.40
0.46
0.81
NT
NT
0.01
NT
0.02
0.01
NT
NT
NT
NT
0.01
0.00
UL94-V0
UL94-V0
UL94-V0
UL94-V0
UL94-V0
UL94-V0
23
35
7
8
0.05
0.03
2.30
3.20
1.03
1.1(z), 1.4(x,y)
0.02
0.02
0.01
0.00
UL94-V0
UL94-V0
Total Mass
Loss (%)
Collected
Volatile
(%)
Z
50
50
12
13
0.04
0.05
2.30
2.10
0.30
0.45
NT
NT
NT
NT
UL94-V0
UL94-V0
95
80
80
125
128
35
14
12
17
13
14
17
0.04
0.04
0.04
0.02
0.02
0.1
2.25
2.30
2.30
2.10
2.09
2.10
0.28
0.30
0.32
0.49
0.45
0.45
NT
NT
NT
NT
NT
0.02
NT
NT
NT
NT
NT
0.02
UL94-V0
UL94-V0
UL94-V0
UL94-V0
UL94-V0
UL94-V0
173
173
217
252
177
177
194
246
203
236
14
14
14
14
14
14
14
14
10
10
0.03
0.03
0.02
0.02
0.03
0.03
0.02
0.02
0.05
0.04
2.31
2.31
2.26
2.23
2.31
2.31
2.26
2.23
2.27
2.23
0.254
0.254
0.257
0.261
0.254
0.254
0.258
0.261
0.263
0.263
0.02
0.02
0.02
0.01
0.01
0.01
0.01
0.01
0.03
0.02
0.00
0.00
0.00
0.01
0.00
0.00
0.01
0.01
0.00
0.00
UL94-V0
UL94-V0
UL94-V0
UL94-V0
UL94-V0
UL94-V0
UL94-V0
UL94-V0
UL94-V0
UL94-V0
95
95
95
95
14
14
14
17
0.07
0.07
0.07
0.06
2.40
2.40
2.40
2.40
0.235
0.235
0.235
0.235
NT
NT
NT
NT
NT
NT
NT
NT
UL94-V0
UL94-V0
UL94-V0
UL94-V0
37 5 0.08 2.84 0.645 0.02 0.00 UL94-V0
52
59
5
5
0.09
0.09
1.70
1.80
0.45
0.45
0.17
0.24
0.01
0.00
N/A
UL94-V0
4
0.0051
0.0094
0.0145
0.020
0.025
0.030
0.040
0.045
0.048
0.059
0.060
0.070
0.090
0.100
0.120
0.005
0.010
0.015
0.020
0.025
0.030
0.040
0.050
0.060
0.090
0.125
0.003
0.0053
0.010
0.015
0.020
0.024
0.031
0.040
0.047
0.062
0.093
2.79
2.89
2.94
2.92
2.94
2.94
2.94
2.94
2.95
2.95
2.94
2.95
2.98
3.01
3.01
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.02
3.02
2.75
2.85
2.94
2.95
2.96
2.97
2.98
2.98
2.98
2.98
2.98
±0.03
±0.03
±0.03
±0.03
±0.03
±0.03
±0.03
±0.03
±0.03
±0.03
±0.03
±0.03
±0.03
±0.03
±0.03
±0.04
±0.04
±0.04
±0.04
±0.04
±0.04
±0.04
±0.04
±0.04
±0.04
±0.04
±0.08
±0.06
±0.06
±0.04
±0.04
±0.04
±0.04
±0.04
±0.04
±0.04
±0.04
Inches Millimeters Nominal ToleranceTolerance
(Inches)
Product
Standard Thickness Dielectric Constant
CLTE-XT
Master Sheet Size**
36” x 48”
CLTE-AT
Master Sheet Size**
36” x 48”
CLTE
Master Sheet Size**
36” x 48”
0.130
0.239
0.369
0.508
0.635
0.762
1.016
1.143
1.219
1.499
1.524
1.778
2.286
2.540
3.048
0.127
0.254
0.381
0.508
0.635
0.762
1.016
1.270
1.524
2.286
3.175
0.076
0.135
0.254
0.381
0.508
0.610
0.787
1.016
1.194
1.575
2.362
±0.0005
±0.0007
±0.001
±0.001
±0.001
±0.001
±0.002
±0.002
±0.0024
±0.002
±0.002
±0.003
±0.003
±0.003
±0.003
±0.0005
±0.0007
±0.001
±0.0015
±0.002
±0.002
±0.0025
±0.0025
±0.003
±0.005
±0.006
±0.0005
±0.0005
±0.001
±0.0015
±0.002
±0.002
±0.002
±0.003
±0.003
±0.004
±0.005
**Master Sheet Sizes are not available on all products or thicknesses. Tolerances are subject to change and custom tolerances may be available. Please contact Arlon Customer
Service with questions about material availability.
5
CLTE-XT, CLTE-AT and CLTE
CLTE-XT is the next generation of CLTE with “Best-In-Class” Loss Tangent and Lowest Insertion loss in its class.
Excellent dimensional stability, Phase Stability and CTE performance.
CLTE-AT is commercially priced product. It uses common technologies developed for CLTE-XT, and with some
changes to make the product more affordable, but with less stringent tolerances. To maintain its lower cost
base, CLTE-AT has less options for copper style and panel sizes.
CLTE is Glass/PTFE/micro-dispersed ceramic laminates. Offers superior thermomechanical (CTE) stability and
Dk over temperature with best-in-class processibility for a PTFE-based laminate.
2.55
2.55
2.97
2.97
±0.04
±0.04
±0.05
±0.05
Inches Millimeters Nominal ToleranceTolerance
(Inches)
Product**
Standard Thickness Dielectric Constant
AD255C
AD300C
0.762
1.524
0.762
1.524
±0.002
±0.003
±0.002
±0.002
0.030
0.060
0.030
0.060
3.50
3.50
3.50
3.50
3.50
3.50
3.50
3.50
3.50
3.50
3.50
3.50
3.50
3.50
6.15
6.15
6.15
6.15
6.15
6.15
6.15
6.15
6.15
6.15
6.15
6.15
±0.05
±0.05
±0.05
±0.05
±0.05
±0.05
±0.05
±0.05
±0.05
±0.05
±0.05
±0.05
±0.05
±0.05
±0.15
±0.15
±0.15
±0.15
±0.15
±0.15
±0.15
±0.15
±0.15
±0.15
±0.15
±0.15
Inches Millimeters Nominal ToleranceTolerance
(Inches)
Product
Standard Thickness Dielectric Constant
TC350
Master Sheet Size**
36” x 48”
TC600
Master Sheet Size**
36” x 48”
0.127
0.254
0.381
0.508
0.635
0.762
1.016
1.270
1.524
2.286
2.540
3.048
3.175
6.350
0.254
0.381
0.508
0.635
0.162
0.889
1.016
1.270
1.524
2.286
3.175
6.350
±0.0005
±0.0007
±0.001
±0.0015
±0.002
±0.002
±0.003
±0.003
±0.003
±0.004
±0.005
±0.008
±0.008
±0.012
±0.0007
±0.001
±0.001
±0.0015
±0.002
±0.002
±0.002
±0.002
±0.003
±0.004
±0.004
±0.008
0.005
0.010
0.015
0.020
0.025
0.030
0.040
0.050
0.060
0.090
0.100
0.120
0.125
0.250
0.010
0.015
0.020
0.025
0.030
0.035
0.040
0.050
0.060
0.090
0.125
0.250
TC Series
TC350 and TC600 offer “Best-In-Class” Thermal Conductivity and Dielectric Constant Stability with Temperature
leading to excellent impedance control and electrical phase stability. Excellent thermomechanical (CTE) stability
for highly reliability plated thru holes and component attachment.
AD “C” Series
Enhanced next generation products of AD “A” Series in terms of cost, mechanical and electrical performances,
such as lower loss tangent, lower thermal expansion (CTE) and lower TCEr (for better phase stability), and
improved passive intermodulation (PIM) performance.
*Master Sheet Sizes are not available on all products or thicknesses. Tolerances are subject to change and custom tolerances may be available.Please contact Arlon Customer
Service with questions about material availability.
**Master Sheet Size of 48” x 54” , other DK, thickness options available. Tolerances are subject to change and custom tolerances may be available. Please contact Arlon
Customer Service with questions about material availability.
6
2.50
2.50
2.50
2.50
2.55
2.55
2.55
2.55
2.55
2.55
2.60
2.60
2.60
2.60
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.20
3.20
3.20
3.20
3.20
3.50
3.50
3.50
3.50
3.50
3.50
3.50
3.50
±0.04
±0.04
±0.04
±0.04
±0.04
±0.04
±0.04
±0.04
±0.04
±0.04
±0.04
±0.04
±0.04
±0.04
±0.04
±0.04
±0.04
±0.04
±0.04
±0.04
±0.04
±0.04
±0.04
±0.04
±0.04
±0.04
±0.05
±0.05
±0.05
±0.05
±0.05
±0.05
±0.05
±0.05
Inches Millimeters Nominal ToleranceTolerance
(Inches)
Product**
Standard Thickness Dielectric Constant
AD255A
(AD255C provides
lower cost and better
performance)
AD250A
AD300A
(AD300C provides
lower cost and better
performance)
AD320A
AD260A
AD350A
0.762
1.524
2.032
6.350
0.762
0.787
1.016
1.524
1.575
2.032
1.016
1.524
2.286
3.175
0.508
0.762
1.016
1.524
2.286
3.048
3.175
0.762
1.016
1.143
1.575
3.175
0.508
0.762
1.016
1.524
2.286
3.048
3.175
5.080
±0.002
±0.003
±0.004
±0.012
±0.002
±0.003
±0.003
±0.003
±0.003
±0.003
±0.002
±0.002
±0.003
±0.006
±0.002
±0.002
±0.002
±0.002
±0.005
±0.006
±0.006
±0.002
±0.002
±0.003
±0.003
±0.006
±0.015
±0.002
±0.003
±0.003
±0.004
±0.008
±0.008
±0.012
0.030
0.060
0.080
0.250
0.030
0.031
0.040
0.060
0.062
0.080
0.040
0.060
0.090
0.125
0.020
0.030
0.040
0.060
0.090
0.120
0.125
0.030
0.040
0.045
0.062
0.125
0.020
0.030
0.040
0.060
0.090
0.120
0.125
0.200
AD “A” Series
Advancements and improvements to the original AD Series, low cost commercial laminates. Lower loss tangent,
tighter dielectric and thickness tolerances, and PIM+ design offerings.
** Master Sheet Size of 36” x 48” is standard. Other DK or thickness options available. Tolerances are subject to change and custom tolerances may be available. Please
contact Arlon Customer Service with questions about material availability.
7
4.10
4.10
4.10
4.10
4.06
4.10
4.30
4.23
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
6.15
6.15
6.15
6.15
6.15
6.15
7.80
9.10
9.70
10.0
10.2
10.35
10.6
10.7
10.9
10.2
10.2
10.2
±0.12
±0.12
±0.12
±0.12
±0.06
±0.12
±0.06
±0.06
±0.25
±0.25
±0.25
±0.25
±0.25
±0.25
±0.25
±0.25
±0.25
±0.25
±0.25
±0.06
±0.40
±0.40
±0.40, ±0.15
±0.40
±0.40
±0.15
±0.35
±0.35, ±0.25
±0.35, ±0.25
±0.35, ±0.25
±0.35, ±0.25
±0.35
±0.35, ±0.25
±0.35
±0.35
±0.35
±0.35
±0.35
Inches Millimeters Nominal ToleranceTolerance
(Inches)
Product**
Standard Thickness Dielectric Constant
AD430
AD410
AD450A
AD600
AD600A
AD450
AD1000
AD1000X
0.762
1.575
1.905
3.048
3.075
6.350
0.762
3.175
0.254
0.508
0.762
1.016
1.270
1.524
1.778
2.286
4.572
5.080
5.842
3.048
0.254
0.508
0.787
1.575
2.286
6.350
0.152
0.267
0.381
0.508
0.635
0.762
1.270
1.499
3.226
1.270
2.489
3.175
±0.002
±0.003
±0.004
±0.006
±0.006
±0.008
±0.002
±0.006
±0.001
±0.0015
±0.002
±0.003
±0.003
±0.003
±0.004
±0.005
±0.009
±0.010
±0.010
±0.006
±0.001
±0.0015
±0.002
±0.003
±0.005
±0.012
±0.0005
±0.001
±0.0015
±0.002
±0.002
±0.002
±0.002
±0.003
±0.006
±0.002
±0.005
±0.006
0.030
0.062
0.075
0.120
0.125
0.250
0.030
0.125
0.010
0.020
0.030
0.040
0.050
0.060
0.070
0.090
0.180
0.200
0.230
0.120
0.010
0.020
0.031
0.062
0.090
0.250
0.006
0.0105
0.015
0.020
0.025
0.030
0.050
0.059
0.127
0.050
0.098
0.125
High Dielectric Constant
For Circuit Miniaturization & High Gain Patch Antenna Applications. Excellent for applications requiring low loss,
a higher dielectric constant, as well as mechanical robustness capable of handling stress, vibration or drop
tests. Much more durable than either Alumina or Ceramic loaded Hydrocarbons.
**Master Sheet Size of 36” x 48” is standard. Other thicknesses available. Tolerances are subject to change and custom tolerances may be available. Please contact Arlon
Customer Service with questions about material availability.
8
2.50
2.50
2.50
2.50
2.50
2.50
2.50
2.55
2.55
2.55
2.55
2.55
2.55
2.55
2.55
2.55
2.55
2.70
2.70
2.70
2.70
2.70
2.70
3.20
3.20
3.20
3.20
3.20
±0.05
±0.05
±0.05
±0.05
±0.05
±0.05
±0.05
±0.05
±0.05
±0.05
±0.05
±0.05
±0.05
±0.05
±0.05
±0.05
±0.05
±0.05
±0.05
±0.05
±0.05
±0.05
±0.05
±0.10
±0.10
±0.10
±0.10
±0.10
Inches Millimeters Nominal ToleranceTolerance
(Inches)
Product**
Standard Thickness Dielectric Constant
AD250
AD270
AD255
(check options wi
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