SEW_MOVITRANS无接触供电简介

Driving the world MOVITRANS® Contactless Energy Supply 1 MOVITRANS® – Contactless Energy Supply 1 Inductive Energy Supply – free from wear, maintenance free and innovative SEW-EURODRIVE GmbH & Co KG —Project and Systems 28.03.2012 maintenance-free and innovative Driving the world MOVITRANS® – Contactless Energy Supply 2 gy pp y Block Circuit Diagram 2 stationary mobil mains MOVITRANS® – mobile components MOVITRANS® – stationary components mobile componentsstationary components TPS stationary converter Energy management Synchronized frequencies for THM pick-up (1.5-4 kW) TPM mobile converter (modular) Drive controller DIO etcSynchronized frequencies for parallel connection Drive controller, DIO etc. SEW-EURODRIVE GmbH & Co KG —Project and Systems 28.03.2012 Driving the world Contact-Less Energy Transfer – 3 gy MOVITRANS® Concept for Floor Systems S l THM10E pick-up with fl t d i 3MOVITOOLS® MotionStudio TPS Stationary Supply Line filter flat design Supply unit 4 kW / 16 kW (for panel i ll i ) Gearmotor with TAS Stationary converter Line filter Parameterization + error diagnostics installation) 4 kW (for decentralized installation) Line cable current Gearmotor with frequency inverter TAS Transformer module TCS Compensation capacitors Line cable current 60 A / 85 A (25 kHz) Pick-up 1.5 kW to 4 kW Mobile converter TPM12B (scalable due to possibility of parallel connection) Overload capability MOVIPRO® Pick-up Compensation box (optional) THM10E TCS SEW-EURODRIVE GmbH & Co KG —Project and Systems 28.03.2012 MF cable as connecting lead No energy transfer MF cable as connecting lead No energy transfer MF cable as line cable Area of inductive energy transfer Driving the world Contact-Less Energy Transfer – 4 gy MOVITRANS® for Overhead Systems Pick-up THM10CTHM10C pick-up with 4U-design Supply central 4 kW / 16 kW Supply decentralized 4 kW Line cable current 35 A / 60 A / 85 A (25 kHz) Mobile converter MOVITOOLS® TPS Stationary converter Line filter Pick-up 0.9 kW to 3 kW (scalable due to possibility f ll l i ) TPM12B MOVIPRO® MOVITOOLS MotionStudio TAS Transformer module of parallel connection) Overload capability Gearmotor with frequency inverter HK Gearmotor module TCS Compensation capacitors Parameterization + error diagnostics frequency inverter SEW-EURODRIVE GmbH & Co KG —Project and Systems 28.03.2012 Driving the world MOVITRANS® – Imposed requirements on the 5 p q part of the Berufsgenossenschaft (BGV B11) R l ti f id t ti 5Regulations for accident prevention – electro-magnetic fields Dwell time Exposure 1 Exposure 2 Abdomen ExtremitiesAbdomen Extremities 2 hours per day 127.3 μT 318.3 μT 21.2 μT Working shift (8h/d) 67.9 μT 169.8 μT 21.2 μT Valid since June 2001 The strictest standard of the worldThe strictest standard of the world SEW complies with all requirements SEW-EURODRIVE GmbH & Co KG —Project and Systems 28.03.2012 of BGV B11 Driving the world MOVITRANS® – Measurements Regarding 6 g g BGV B11 Accident prevention regulation – electro-magnetic 6 SEW complies with all the requirements of 5 礣550 mm g g fields the requirements of BGV B11 (report: EMF 035-2003 of11.08.2003) 21 礣300 mm 217礣 127 礣 67 礣 40 礣 55 mm 100 mm 150 mm 200 mm Measurement of the magnetic field for the --+ 217 礣 g power cables routed in the floor Distance between power cables 140 mm: Line cable current 85 A All measurements have been carried out by an independent SEW-EURODRIVE GmbH & Co KG —Project and Systems 28.03.2012 Frequency 25 kHz institute. Driving the world MOVITRANS ® – Energy-Efficient Production 7 gy with SEW Technology Efficiency of the individual components 7Efficiency of the individual components η : - stationary supply unit approx. 89% - Pick-up approx. 96%p pp - Mobile converter approx. 96% => Σ η total without track 82% I.e. the total efficiency of the entire installation predominantly depends on the track losses MOVITRANS® has a very high SEW-EURODRIVE GmbH & Co KG —Project and Systems 28.03.2012 efficiency. Driving the world MOVITRANS ® – Energy-Efficient Production 8S l Optimized efficiency gy with SEW Technology 8 MOVITOOLS® MotionStudio TPS Stationary Supply Line filter of inductive energy transfer Due to an optimized power cable current, Gearmotor with TAS Stationary converter Line filter Parameterization + error diagnostics the MOVITRANS® system allows you to significantly reduce the losses along the track Gearmotor with frequency inverter TAS Transformer module TCS Compensation capacitors Pv = I² x R Mobile converter TPM12B Pick-up Compensation box (optional) THM10E TCS SEW-EURODRIVE GmbH & Co KG —Project and Systems 28.03.2012 MF cable as connecting lead No energy transfer MF cable as connecting lead No energy transfer MF cable as line cable Area of inductive energy transfer Driving the world MOVITRANS ® – Energy-Efficient Production 9 Minimum energy consumption gy with perfectly balanced system components 9of an AGV system due to: Servomotors Optimized system componentsOptimized system components (supply/current consumers/inverter/ motor/gear unit) DC voltage link of the invertersDC voltage link of the inverters MOVITRANS® energy management for energy supply based on individual demand of the respective track segments e g of the respective track segments e.g. assembly area, buffer area etc. MOVITRANS® energy management for operational pauses shift ends etc with fulloperational pauses, shift ends etc. with full diagnostics functionality during standby mode). SEW-EURODRIVE GmbH & Co KG —Project and Systems 28.03.2012 Energy optimization Driving the world MOVITRANS ® – Energy-Efficient Production 10 gy with perfectly balanced system components 10 MOVITRANS® i i t MOVITRANS® in comparison to battery technology no power losses during the charging no power losses during the charging process no batteries-> lighter vehicles h i t tino charging stations SEW-EURODRIVE GmbH & Co KG —Project and Systems 28.03.2012 Driving the world MOVITRANS ® – Energy-Efficient Production 11 Qualitative comparison – MOVITRANS® / battery technology gy with perfectly balanced system components 11 100%- - - 79% - - 50% 70% 50%- - - R A N S ® R A N S ® R A N S ® R A N S ® - - 0%- Charging cycle Trolley Track Total M O V I T R M O V I T R M O V I T R b a t t e r y b a t t e r y b a t t e r y M O V I T R b a t t e r y Charging cycle Trolley Track Total MOVITRANS® can reduce the energy consumption of *Track losses depend on the track length and the floor characteristics **Charging efficiency depends on charging factor/battery type worst case SEW-EURODRIVE GmbH & Co KG —Project and Systems 28.03.2012 MOVITRANS® can reduce the energy consumption of an application Driving the world MOVITRANS ® – Energy-Efficient Production 12 Practical example: AGV system with 8 vehicles / 62 m track I t l i ti i SEW S i C t G b / MOVITRANS® l b tt t h l gy with perfectly balanced system components 12 100%- - Intralogistics in SEW Service Center Graben / MOVITRANS® replaces battery technology - - - 73% 68% 50%- - - N S ® N S ® N S ® N S ® - - 0% M O V I T R A N M O V I T R A N M O V I T R A N b a t t e r y b a t t e r y b a t t e r y M O V I T R A N b a t t e r y 0%- Charging cycle Trolley Track Total *Track losses depend on the track length and the floor characteristics **Charging efficiency depends on charging factor/battery type SEW-EURODRIVE GmbH & Co KG —Project and Systems 28.03.2012 MOVITRANS® can reduce the energy consumption of an application Driving the world MOVITRANS ® for optimized TCO 13 MOVITRANS® reduces your MOVITRANS ® – for optimized TCO 13maintenance expenses MOVITRANS® allows you to use series components. Inverters, gear units, components. Inverters, gear units, motors and brakes are available around the world as standard components. Series spare parts are cost effective and Series spare parts are cost effective and can be delivered quickly(CDS®). No staff and maintenance required as for batteries MOVITRANS® is wear- and batteries. MOVITRANS is wear and maintenance-free. No periodical follow-up cost for replacement batteries and their disposalreplacement batteries and their disposal. MOVITRANS® reduces TCO SEW-EURODRIVE GmbH & Co KG —Project and Systems 28.03.2012 MOVITRANS reduces TCO Driving the world MOVITRANS ® for optimized TCO 14 MOVITRANS® increases your MOVITRANS ® – for optimized TCO 14plant efficiency no space required for charging stations 3 shift operation possible 100% 3-shift operation possible - 100% utilization of the vehicles wear-free and maintenance-free no buffer vehicles required no charging times no downtime due to battery changey g no noise, no abrasion no speed limit due to constant energy connectionconnection MOVITRANS® reduces TCO SEW-EURODRIVE GmbH & Co KG —Project and Systems 28.03.2012 MOVITRANS reduces TCO