安川GA500小型高功能型变频器产品技术手册

安川变频器GA500小型高功能型技术手册型号CIPR-GA50Bxxxxxxxx容量范围200V级(单相电源用)0.1～3.7kW200V级(三相电源用)0.1～22kW400V级(三相电源用)0.2～30kW为了安全使用本产品，请务必阅读该使用 说明书 房屋状态说明书下载罗氏说明书下载焊机说明书下载罗氏说明书下载GGD说明书下载 。另外，请妥善保管该使用说明书，并将其交至最终用户手中。使用前1安装2接线3初次启动步骤和试运行4支持国外标准5网络通信6故障诊断7检修和维护8报废9规格10参数一览 表 关于同志近三年现实表现材料材料类招标技术评分表图表与交易pdf视力表打印pdf用图表说话 pdf 11参数的详细内容12资料编号SICPC71061754A2株式会社安川電機SICPC71061754A安川变频器GA500技术手册目录i.前言和一般注意事项............................................13i.1使用前............................................................14关于本书中的术语、简称...................................................14关于注册商标............................................................14i.2为了安全地使用....................................................15与安全有关的 标志 禁止坐卧标志下载饮用水保护区标志下载桥隧标志图下载上坡路安全标志下载地理标志专用标志下载 .........................................................15安全注意事项............................................................15警告标签的内容与张贴位置.................................................16i.3关于保证..........................................................18免费保证期限............................................................18有偿维修期限............................................................18保证范围................................................................18关于本产品的使用.........................................................181.使用前.......................................................191.1安全注意事项......................................................201.2变频器型号和铭牌的确认.............................................21铭牌....................................................................21型号的查阅方法..........................................................211.3控制模式的种类和特点...............................................242.安装.........................................................272.1安全注意事项......................................................282.2安装环境..........................................................292.3安装方向和安装空间................................................302.4搬运与安装........................................................332.5变频器的型号和发热量...............................................34发热量（无内置EMC滤波器规格）...........................................34发热量（内置EMC滤波器规格）.............................................372.6拆卸/安装前外罩....................................................41拆卸前外罩..............................................................41安装前外罩..............................................................412.7拆卸和安装操作器..................................................43拆除操作器..............................................................43安装操作器..............................................................432.8将操作器安装到控制柜...............................................44在隔离变频器的地方使用操作器.............................................442.9安装方法..........................................................45标准安装................................................................45散热片外置安装..........................................................453.接线.........................................................47株式会社安川電機SICPC71061754A安川变频器GA500技术手册33.1安全注意事项.......................................................483.2接线...............................................................50标准连接图...............................................................503.3主回路的接线.......................................................53电机和主回路端子的连接....................................................53主回路端子排的排列........................................................53主回路端子的功能.........................................................61电线的选择...............................................................61主回路端子和电机的接线....................................................773.4主回路端子排的接线步骤..............................................80对主回路端子排接线........................................................803.5控制回路的接线.....................................................84控制回路连接图...........................................................84控制回路端子的功能........................................................85控制回路端子的排列........................................................87控制回路端子排的接线......................................................88控制回路端子排上各开关的排列..............................................903.6输入输出信号的连接.................................................91共发射极模式与共集电极模式的设定..........................................91脉冲序列输出.............................................................91设定多功能模拟量输入端子A2的输入信号......................................92设定多功能模拟量输出端子AM的输出信号......................................92使MEMOBUS/Modbus通信的终端电阻ON......................................933.7连接变频器和电脑...................................................943.8与外部的联锁.......................................................953.9设置制动电阻器.....................................................96制动电阻器（ERF型）的连接................................................96制动电阻器单元（LKEB型）的连接...........................................96制动选购件使用注意事项....................................................973.10保护变频器的接线...................................................98漏电断路器(ELCB)的连接...................................................98接线用断路器（MCCB）或漏电断路器（ELCB）的连接..........................983.11保护制动选购件和电机...............................................99在变频器输入侧设置电磁接触器（MC）.......................................99向变频器输出侧热继电器的设置..............................................993.12改善功率因数......................................................101AC电抗器或DC电抗器的连接...............................................1013.13抑制开闭浪涌......................................................1023.14降噪..............................................................103输入侧（一次侧）连接噪音滤波器的示例......................................103输出侧（二次侧）连接噪音滤波器...........................................1033.15发生故障时保护变频器..............................................105为满足UL认证的分支回路保护..............................................1053.16接线检查表........................................................1073.17电机使用注意事项..................................................108用于标准电机时的注意事项.................................................108用于同步电机时的注意事项.................................................108用于特殊电机时的注意事项.................................................109传动机构................................................................1094.初次启动步骤和试运行..........................................1114.1安全注意事项......................................................1124.2操作器各部分的名称与功能介绍.......................................1134株式会社安川電機SICPC71061754A安川变频器GA500技术手册指示灯的闪烁状态........................................................114操作器的模式和菜单.......................................................1154.3通过通用设定模式设定..............................................1164.4驱动模式和程序模式................................................117驱动模式................................................................117程序模式................................................................118参数设定值的变更........................................................118设定、核对变更的参数（校验）.............................................119LOCAL/REMOTE的切换方法...............................................1194.5初次启动步骤......................................................121 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A：以最少的设定变更连接电机运行....................................121子流程图A-1：感应电机的自学习和试运行步骤.................................122子流程图A-2：PM电机的自学习和试运行步骤..................................122子流程图A-3：EZ矢量控制模式的试运行的步骤................................1234.6变频器初次启动时的确认事项.........................................125接通电源前的确认事项.....................................................125电源ON后的确认.........................................................1254.7操作器的操作方法..................................................126数字式文字的对应表.......................................................126显示监视项目............................................................126确认变更的参数..........................................................126设定、查看所需参数.......................................................127变更参数的设定值。.......................................................127将参数作为备份保存.......................................................128将备份的参数写入变频器...................................................128核对操作器中的参数和变频器中的参数是否一致................................129删除读取到操作器的参数。.................................................1294.8自动设定符合用途的参数（用途选择）.................................1314.9自学习............................................................132异步电机自学习..........................................................132PM电机用电机参数自学习..................................................133EZ矢量控制模式时的自学习................................................134控制自学习..............................................................134进行自学习前的注意事项...................................................1354.10试运行............................................................138空载状态下的试运行.......................................................138空负载试运行............................................................138实际负载试运行..........................................................138实际负载试运行..........................................................1394.11试运行时的精密调整（控制性能的调整）...............................140无PGV/f控制模式.........................................................140无PG矢量控制模式........................................................140PM用无PG矢量控制模式...................................................142PM用无PG高级矢量控制模式...............................................143EZ矢量控制模式..........................................................1434.12试运行时的确认表..................................................1445.支持国外标准.................................................1475.1安全注意事项......................................................1485.2欧洲标准..........................................................150EU符合性声明............................................................151低电压指令..............................................................151EMC指令................................................................1635.3UL标准...........................................................170安装场所................................................................170株式会社安川電機SICPC71061754A安川变频器GA500技术手册5主回路端子的接线........................................................170控制回路端子的低电压接线.................................................181电机的过载和过热保护.....................................................1815.4ULStandards......................................................186AreaofUse..............................................................186WiretheMainCircuitTerminalBlock.........................................186LowVoltageWiringforControlCircuitTerminals................................197DriveMotorOverloadandOverheatProtection.................................1975.5对应中国RoHS指令.................................................203本产品中含有有害物质的信息...............................................2035.6安全输入..........................................................204安全功能的规格..........................................................204注意事项................................................................205安全功能的使用方法.......................................................2056.网络通信.....................................................2116.1安全注意事项......................................................2126.2支持现场总线网络..................................................2136.3MEMOBUS通信....................................................214主战/从站的构成..........................................................214通信规格................................................................214与PLC的通信............................................................214以MEMOBUS通信运行....................................................216通信时机................................................................216信息 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................................................................217指令/响应时的信息示例....................................................219确定指令................................................................223自检....................................................................223通信数据一览............................................................224错误代码................................................................2397.故障诊断.....................................................2417.1安全注意事项......................................................2427.2故障、轻故障/警告、错误代码一览....................................2447.3故障、轻故障、警告、故障代码一览...................................2457.4故障..............................................................2507.5轻故障、警告......................................................2637.6参数设定出错......................................................2717.7自学习出错........................................................2757.8备份功能的动作模式显示和出错.......................................2787.9发生故障后变频器的恢复方法.........................................279发生故障的同时变频器被断电的场合的恢复步骤................................279发生故障但变频器未被断电的场合的恢复步骤..................................279故障复位................................................................2797.10操作器上没有提示的故障排除.........................................280主要症状................................................................280无法变更参数的设定.......................................................280即使输入运行指令电机仍不旋转.............................................281电机旋转方向与运行指令相反...............................................281电机只朝一个方向旋转.....................................................282电机异常发热............................................................282无法设定要实施自学习的方式...............................................282加速时电机失速/按设定值加速，不减速。.....................................282电机转速和频率指令值有显著偏差...........................................283PM电机的速度不稳定......................................................2836株式会社安川電機SICPC71061754A安川变频器GA500技术手册电机振动剧烈，无法正常旋转...............................................283即使连接制动选购件，电机的减速时间也很长..................................283制动时垂直轴负载滑落.....................................................284变频器运行时，其它控制装置发生误动作、收音机产生杂音......................284变频器运行中，漏电断路器（ELCB）触发....................................284电机旋转时，机械发出异常声音.............................................284电机旋转时机械产生振动或失调.............................................284PID输出故障.............................................................285因为启动转矩不足电机无法启动.............................................285即使变频器停止输出，电机也不完全停止......................................285输出频率达不到指令频率指令值.............................................285复电后电机不重启........................................................2858.检修和维护...................................................2878.1安全注意事项......................................................2888.2检查..............................................................290日常检修................................................................290定期检修................................................................2908.3维护..............................................................2928.4更换冷却风扇......................................................294冷却风扇的数量..........................................................294更换风扇（步骤A）.......................................................294更换风扇（步骤B）.......................................................2978.5更换变频器........................................................299控制回路电路板..........................................................299更换变频器..............................................................2998.6保管要领..........................................................3039.报废.........................................................3059.1安全注意事项......................................................3069.2报废注意事项......................................................3079.3WEEE指令........................................................30810.规格.........................................................30910.1安全注意事项......................................................31010.2重载额定（HD）与轻载额定（ND）...................................31110.3各种机型的规格（单相200V级）......................................31210.4各种机型的规格（三相200V级）......................................31310.5各种机型的规格（三相400V级）......................................31610.6通用规格..........................................................31810.7变频器的降低额定值................................................321载波频率的设定和额定电流值...............................................321根据环境温度降低额定值...................................................323根据海拔高度降低额定值...................................................32410.8变频器外形图......................................................325变频器的型号外形图.......................................................325IP20/ULOpen型..........................................................32510.9外围机器和选购件..................................................33011.参数一览表...................................................33311.1安全注意事项......................................................33411.2参数一览表的阅读方法..............................................335表示控制模式的图标和术语.................................................33511.3参数组............................................................336株式会社安川電機SICPC71061754A安川变频器GA500技术手册711.4A：环境设定.......................................................337A1:环境设定模式.........................................................337A2:常用参数的设定模式...................................................33811.5b:应用程序........................................................339b1:运行模式选择.........................................................339b2:直流制动／短路制动...................................................340b3:速度搜索.............................................................340b4:定时功能.............................................................342b5:PID控制..............................................................342b6:DWELL功能..........................................................345b8:节能控制.............................................................34611.6C:调谐...........................................................348C1:加减速时间...........................................................348C2:S字特性.............................................................348C3:滑差补偿.............................................................349C4:转矩补偿.............................................................349C5:速度控制(ASR:AutomaticSpeedRegulator)...............................350C6:负载额定和载波频率...................................................35111.7d:指令............................................................352d1:频率指令.............................................................352d2:频率的上限/下限.......................................................353d3:跳跃频率.............................................................353d4:频率指令保持指令、UP/DOWN指令、UP2/DOWN2指令......................353d6:励磁减弱和励磁增强...................................................354d7:偏置频率.............................................................35511.8E:电机参数........................................................356E1:电机1的V/f特性.......................................................356E2:电机1的参数..........................................................357E3:电机2的V/f特性.......................................................357E4:电机2的参数..........................................................358E5:PM电机的参数........................................................358E9:电机选择.............................................................35911.9F:选购卡..........................................................360F1:PG速度控制时故障检出.................................................360F6:通信选购卡的设定.....................................................361F7:通信选购卡的设定.....................................................36411.10H：端子功能选择...................................................367H1:多功能接点输入.......................................................367H2:多功能接点输出.......................................................371H3:多功能模拟量输入.....................................................376H4:多功能模拟量输出.....................................................378H5:MEMOBUS通信.......................................................379H6:脉冲序列输入输出.....................................................380H7:虚拟端子功能.........................................................38011.11L：保护功能.......................................................382L1:电机保护功能.........................................................382L2:瞬时停电处理.........................................................383L3:防止失速功能.........................................................384L4