TYCO端子压着标准

TYCO端子压着标准 GLOBAL APPLICATION TOOLING DIVISION Quality Guidelines Tyco Electronics Crimp Technology All figures are schematic depictions. In every case, relevant product and application specification take precedence. 1309130–1.5M–TP © 2002 Tyco Electronics AMP Gm...

GLOBAL APPLICATION TOOLING DIVISION Quality Guidelines Tyco Electronics Crimp Technology All figures are schematic depictions. In every case, relevant product and application specification take precedence. 1309130–1.5M–TP © 2002 Tyco Electronics AMP GmbH Correct Incorrect F- CR IM P For double wire applications with different size wires always place wire with smallest outer diameter in the bottom. Insulation is securely held Crimp barrel closed Bellmouth must always be present Locking lances and terminal body not deformed Terminal bend Conductor Present Insulation Present Bellmouth Permissible Cut off tabs present Crimp barrel is closed, legs support each other Crimp barrel does not close. Legs too close to bottom of crimp. Insufficient deformation of strands, showing voids. Insufficient deformation, showing voids Flash at under side of crimp, due to over crimping Terminal feed incorrectly adjusted Anvil and crimper not aligned or worn Wire size to large Wire size to small Wire crimp without conductor Insulation must be securely held after bend test Crimp height too loose Crimp height too tight Asymmetric crimp Unacceptable formation excessive flash and/or cracks Sufficient gap between legs and bottom of crimp All strands are equally distributed and deformed Insulation is pierced and could damage conductor Insulation material is pierced Insulation is over crimped Insulation legs are not closed Insulation is not securely held Legs do not overlap Insulation is not securely held Insulation is securely held Legs overlap Insulation securely held Legs must pass each other OV ER LA P CR IM P Correct Insulation Diameter, Applicator and Terminal. Correct selection of wire, terminal and applicator Digital crimp height micrometer (0.001mm increments) according to DIN ISO 9001 part number 547203-1 Incorrect terminal/wire selection Incorrect crimp height adjustment Incorrect applicator adjustment Crimp height measurement Crimp heights and tolerances W RA P OV ER CR IM P Test Training Conductor Brush protruding into terminal body Bellmouth on wrong end Insulation inside the wire crimp Crimp height too tight Terminal twisted Terminal damaged Cut off tab deformed Cut off tab too long Crimp barrel distorted WIRE CRIMP WIRE CRIMP WIRE CRIMP INSULATION CRIMP INSULATION CRIMP INSULATION CRIMP 30° 30 ° Please contact our service hotline for current training schedule. Tel.: ++44 12 37 42 86 73 Fax: ++44 12 37 42 86 89 For crimp height tolerances for any given contact, please refer to the relevant application specification. Examples: Contact P/N Wire Range Tolerance Application Spec. MQS 962885 0,20 - 0,50 mm2 ± 0,03 mm 114-18025 962886 JPT 927775 0,50 - 1,00 mm2 ± 0,05 mm 114-18050 JPT 927773 1,50 - 2,50 mm2 ± 0,05 mm 114-18050

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TYCO端子压着标准

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