1436 CPos
Front view
Construction
The GEMÜ 1436 cPos is a digital electro-pneumatic positioner with an
optional integrated process controller for the control of liquids, gases and
steam in conjunction with pneumatically operated process valves.
The positioner exactly adjusts the stroke of the process valve. When using
the optional process controller the signals from a process sensor (e.g. flow,
level, pressure, temperature) are detected and the media adjusted accor-
ding to the specified set value. A membrane key-pad and backlit display
are on the front of the housing whilst pneumatic and electrical connections
are on the rear. Integrated pneumatic throttles enable the control air to
be regulated in a way that the positioner can be set to suit different valve
actuators and operating times.
Features
For use with single and double acting linear and quarter turn actuators•
Multi point calibration for optimum valve adaptation•
Process and position controller are synchronized with each other •
Parameterisation during operation•
Optimized initialisation and valve control (speed• AP function)
Choice of direct mounting to process valve or remote mounting•
Advantages
Digital inputs (option) for variable function control for automation•
Field bus interfaces e.g. Profibus DP, DeviceNet (option)•
No air consumption when idle•
Simple mounting to various valve actuators•
Access rights via different user levels•
Integrated webserver•
Simple commissioning and versatile operating facilities •
- fascia buttons
- PC connection with Internet browser MS® Internet explorer
e.• sy-com interface for connecting a industrial modem
bluetooth module (option)•
Intelligent
Positioner
and integrated process controller
2
1436
Technical data
General information
Protection class to EN60529 IP 65
Weight approx. 600 g
Dimensions L x W x H see pages 6-8
Mounting position optional
Special feature Safety function during air or power
supply failure (see table on page 10)
Directives
EC low voltage directive 73/23/EEC
EMC directive 89/336/EEC
Emission of interference EN 50081-1
Immunity to interference EN 61000-6-2
Functions
- Positioner + process controller combined and synchronized
with each other
- Automatic or manual optimizing initialisation
- Multiple point calibration for optimized valve control
- Diagnosis, alarm messages
- Operation possible when controller is active
- 3 parameter sets can be saved and reloaded
- 3 user levels (access authorization)
- Operating hours counter, event list (for details see operating
instructions)
- Digital inputs (option) for variable function control for
automation
Controller information
Positioner
Deviation ≥ 0.1% (adjustable)
PD parameters adjustable
Initialisation automatic or manual
Process controller can be connected (with device version PA 01)
Type of controller continuous controller
PID parameters adjustable
Parameterization at the device: menu selection con- text
sensitive or help texts at the PC:
Internet Browser MSIE
Operating and display elements
Text display 2-line display with 16 digits each
background light
LED Profibus status
(only with field bus option code DP)
Buttons 4 fascia membrane protected buttons
Interfaces
PC Interface RS 232 with PPP protocol
for Internet Browser MSIE
Field bus Profibus DP V1
Profibus Interface - certified
DeviceNet
Operating conditions
Ambient temperature 0 ... +60°C
Storage temperature 0 ... +60°C
Control medium Quality classes to DIN ISO 8573-1
Dust content Class 3
(max. particle size 5 µm)
(max. particle density 5 mg/m³)
Pressure dew point Class 4
(max. pressure dew point 3°C)
Oil concentration Class 5
(max. oil concentration 25 mg/m³)
Air supply 1.5 to 7 bar
Air consumption 0 l/min (when idle)
Air output 100 l/min / 180 l/min
depending on version
Materials
Housing cover PSU
Housing base PP 30
Travel sensor integrated in directly mounted version
Linear version
Stroke 0-30 / 0-50 / 0-75 mm
Resistance R 3 / 5 / 5 kΩ
Minimum stroke ≤ 8% of the travel length
Quarter turn version
Angle of rotation 0-93°
Resistance R 3 kΩ
Electrical data
Power supply
Power supply UV = 24 V DC ± 10%
Power consumption for flow rate code 01
Ityp = 100 mA (@ 24 V DC)
for flow rate code 02
Ityp = 140 mA (@ 24 V DC)
Input signals
Analogue inputs
Set value 0/4 - 20 mA (selectable)
Input resistance 120 Ω
Actual value, external 0/4 - 20 mA (selectable)
Input resistance 120 Ω
(for device version code PA01)
External travel sensor RG 1 - 10 kΩ
(for travel length code S01)
Digital inputs
Function selectable (ON, OFF, safety
position, loading of parameter set)
Integrated digital inputs 2 inputs
(use of analogue inputs1)
Voltage Urated = 24 V DC
Level “Logical1” 14 V DC ≤ UH ≤ 28 V DC
Level “Logical0” 0 V DC ≤ UL ≤ 8 V DC
Input current Ityp = 18 mA (@ 24 V DC)
Optional digital inputs 2 inputs
Voltage Urated = 24 V DC
Level “Logical1” 14 V DC ≤ UH ≤ 28 V DC
Level “Logical0” 0 V DC ≤ UL ≤ 8 V DC
Input current Ityp = 2.5 mA (@ 24 V DC)
Output signals
Analogue outputs
Actual value position feedback 4 - 20 mA
Digital outputs
Number 2 relay outputs
Switching voltage = UV
Switching current ≤ 0.5 A
Function selectable (position,
set values, actual value)
Electrical connection
Voltage + input/output signals 3 x M12 plug, 5-pin
(see connection kit page 11)
Travel sensor connection 1 x M12 socket, 5-pin
(for travel length code S01)
1) Analogue inputs can be used as digital inputs by external wiring
with a resistor according to the operating instructions and software
function.
3
1436
Order data positioner
Note: Mounting kit 1436 S01 Z... / 4231 S01 Z... (plastic spindle, spring, threaded adapter, if applicable) depends on the valve
type. Please order separately specifying valve type, DN and control function.
Please order air connections 1440 (fittings for 6 mm tube) if required, (double acting = 2x).
Connection kit 1436 S02 Z... (connector plug). Please order separately!
Parts required for direct mounting
Field bus Code
Without field bus 000
DeviceNet DN
Profibus-DP DP
Action Code
Single acting 1
Double acting 3
Device version Code
Position controller SA01
Position + process controller PA01
Options Code
Without options 00
2 additional digital inputs 24 V DC 01
not possible with Profibus DP and DeviceNet version
Bluetooth interface integrated 02
2 additional digital inputs 24 V DC 03
Bluetooth interface integrated
not possible with Profibus DP and DeviceNet version
Flow rate Code
Q = 100 l/min 01
Q = 180 l/min (only single acting) 02
Travel length Code
Potentiometer, 30 mm length 030
Potentiometer, 50 mm length 050
Potentiometer, 75 mm length 075
Rotary potentiometer, 90° 090
For external potentiometer, S01
M12 connector, 5-pin
Note: The required travel length depends on the max. stroke of the process valve and must be selected accordingly.
Order example 1436 000 Z 1 SA01 00 01 030
Typ 1436
Field bus 000
Accessory Z
Action (code) 1
Device version (code) SA01
Options (code) 00
Flow rate (code) 01
Travel length (code) 030
Linear actuators
GEMÜ 1436...030/050/075 (positioner)
GEMÜ 1436 S01 Z... (mounting kit for travel sensor)
GEMÜ 1440... (air connections)
GEMÜ 1436 S02 Z... (electrical connection kit )
Quarter turn actuators
GEMÜ 1436...090 (positioner)
GEMÜ 4231 S01 Z... (mounting kit for travel sensor)
GEMÜ 1440... (air connections)
GEMÜ 1436 S02 Z... (electrical connection kit )
4
1436
Mounting kits for linear actuators
Remote mounting
GEMÜ 4232 (travel sensor)
GEMÜ 4232 S01Z
(mounting kit for travel sensor)
GEMÜ 1446 000 ZMP
(mounting bracket
for wall mounting)
Order data 4232 000 Z 14 030 05M0 4001
Type 4232
Field bus 000
Accessory Z
Housing material (code) 14
Travel length (code) 030
Cable length (code) 05M0
Cable connection (code) 4001
Note: Mounting kit 4232 S01 Z... (distance piece, mounting bracket) depends on the valve type.
Please order separately specifying valve type, DN and control function.
Please order air connections 1440 (fittings for 6 mm tube) if required (double acting = 2x)
Weggeber (Linearantrieb)Travel sensor (linear actuator)
Parts required for remote mounting to linear actuators
GEMÜ 1436...S01 (positioner)
GEMÜ 4232...4001 (travel sensor)
GEMÜ 4232 S01 Z... (mounting kit for travel sensor)
GEMÜ 1440... (air connections)
GEMÜ 1446 000 ZMP (mounting bracket for wall mounting)
GEMÜ 1436 S02 Z... (electrical connection kit)
Cable length Code
Length 2.0 m 02M0
Length 5.0 m 05M0
Others on request
Cable connection Code
M12 cable plug, straight, 5-pin, plastic 4001
Housing material Code
PP coated 05
Aluminium, black, anodized 14
PVDF coated (suitable for High Purity) 20
Travel length Code
Potentiometer, 30 mm length 030
Potentiometer, 50 mm length 050
Potentiometer, 75 mm length 075
5
1436
Remote mounting
Mounting kits for quarter turn actuators
GEMÜ 1446 000 ZMP
(mounting bracket
for wall mounting) GEMÜ 4231 (travel sensor)
GEMÜ 4231S01Z
(mounting kit)
Note: Mounting kit 4231 S01 Z... (distance piece, mounting bracket) depends on the valve type.
Please order separately specifying valve type, DN and control function.
Please order air connections 1440 (fittings for 6 mm tube) if required (double acting = 2x)
Order data 4231 000 Z 14 030 05M0 4001
Type 4231
Field bus 000
Accessory Z
Housing material (code) 14
Travel length (code) 030
Cable length (code) 05M0
Cable connection (code) 4001
Travel sensor (quarter turn actuator)
Parts required for remote mounting to quarter turn actuators
GEMÜ 1436...S01 (positioner)
GEMÜ 4231...4001 (travel sensor)
GEMÜ 4231 S01 Z... (mounting kit for travel sensor)
GEMÜ 1446 000 ZMP (mounting bracket for wall mounting)
GEMÜ 1436 S02 Z... (electrical connection kit)
Housing material Code
PAI XF
Travel length Code
Potentiometer, 90° 090
Cable connection Code
M12 cable plug, straight, 5-pin, plastic 4001
Cable length Code
Length 2.0 m 02M0
Length 5.0 m 05M0
Others on request
6
12
3
X
10
G
1/8
42
,3
G
1/8
G
1/8
20
,2
90
41,5
90
26,5
M 16x1
SW 27
Hu
b
X1
X2
X3
1436
Positioner dimensions [mm]
Travel length Dimension X
(stroke in mm)
030 10.3
050 32.5
075 57.3
Front view
Top view Rear view
Side view (from left)
St
rok
e
7
1436
SW32
M 22x1,5
24
,5
60
35
35
15
ø6,2
115
92
60
3
ø22,5
SW
32
90
12
3
Ansicht X
X
90
ø52
Fastening nut
M22 x 1.5
Mounting bracket for
wall mounting of positioner
GEMÜ 1446 000 ZMP
Accessories for remote mounting
GEMÜ 1446 000 ZMP
(Mounting bracket
for wall mounting)
Dimensions - Positioner for remote mounting
Dimensions - Positioner for quarter turn actuators
View X
8
1436
30
x1M16
10
X
H
u
b
AlMgSi
0.5 F34
NBR
C D
30
ø29,5
W
H
A
B
PAI
POM
Stroke
Shaft height WH Hole spacing D A B C
20 80 40 59 100
30 80 50 69 100
50 130 70 89 150
Materials and dimensions - Rotary travel sensor GEMÜ 4231 incl. bracket (mm), remote mounting
Materials and dimensions - Travel sensor GEMÜ 4232 for linear actuators (mm), remote mounting
Pre-fitted cable lengths
for remote mounting: 2 m, 5 m up to max. 20 m
Housing material: Aluminium
Travel length Dimension X
(Stroke in mm)
30 62.2
50 84.2
75 109.2
Housing material: PVDF or PP
Travel length Dimension X
(Stroke in mm)
30 69.6
50 91.6
75 116.6
PP
30% glass fiber reinforced
Stroke
9
1436
X1 X3
X2
B-coded
1 25
34
1 2
5
34
1 25
34
X1 X3
X2
B-coded
1 25
34
1 2
5
34
1 25
34
B-coded
X1 X3
X2
B-coded
1 25
34
1 2
5
34
1 25
34
Connection PIN Signal name
X2 1 I+, actual value output 4-20 mA
B-coded 2 I-, actual value output internal supply; active
M12 plug 3 RxD, Receive Data, RS 232 esy-com
4 TxD, Transmit Data, RS232 Interface
5 GND, RS232
} }
Electrical connection - Standard version
Connection PIN Signal name
X1 1 Uv, 24 V DC supply voltage
A-coded 2 Make-contact, output K1, 24 V DC
M12 plug 3 Uv, GND
4 Make-contact, output K2, 24 V DC
5 Digital input 1 (optional)
Connection PIN Signal name
X3 1 I+, set value input
A-coded 2 I-, set value input
M12 plug 3 I+, actual value input
4 I-, actual value input
5 Digital input 2 (optional)
Electrical connection - Field bus Profibus DP
Connection PIN Signal name
X1 1 n.c.
M12 plug 2 RxD / TxD-N
B-coded 3 n.c.
4 RxD / TxD-P
5 Shield
Connection PIN Signal name
X2 1 Uv, 24 V DC supply voltage
M12 plug 2 n.c.
A-coded 3 GND
4 n.c.
5 n.c.
Connection PIN Signal name
X3 1 BUS-VDC, +5V DC
M12 socket 2 RxD / TxD-N
B-coded 3 DGND
4 RxD / TxD-P
5 Shield
DeviceNet
Connection PIN Signal name
X1
M12 plug
A-coded
1 Uv, 24 V DC supply voltage
2 n.c.
3 GND
4 n.c.
5 n.c.
Connection PIN Signal name
X2
M12 plug
B-coded
1 n.c.
2 n.c.
3 n.c.
4 n.c.
5 n.c.
Connection PIN Signal name
X3
M12 plug
A-coded
1 Shield
2 V+
3 V-
4 Can H
5 Can L
10
1436
1
V2
3
V5
V1V4
V3
24
X4
2
3
1
Pneumatic connection
Connection DIN ISO 1219-1 Description
P 1 Air supply connection G1/8
R 3 Venting connection G1/8 with silencer
V1 V1 Air throttle for A1
V2 V2 Outgoing air throttle for A1
V3 V3 Outgoing air throttle for A2
V4 V4 Air throttle for A2
V5 V5 Non-return valve
A1 2 Working connection for process valve c.f. 1+2/3 (opening)
A2 4 Working connection for process valve c.f. 3 (closing)
Electrical connection - Version with external actual value potentiometer
Connection PIN Signal name
X4 1 U+ , Potentiometer signal voltage Plus
A-coded 2 U , Potentiometer signal output
M12 socket 3 U- , Potentiometer signal voltage Minus
4 n. c.
5 n. c.
11
1436
Connection kit
* X1 and X3 with Profibus DP version: B-coded
** X2 with Profibus DP version: A-coded
Safety function
Error
code Error Outlet A1 Outlet A2
1 Electrical power supply failure Single acting: ventedDouble acting: vented
Single acting: not available
Double acting: pressurized
2 Pneumatic supply failure Single acting: ventedDouble acting: vented
Single acting: not available
Double acting: closed
3
Set value < 4.0 mA
(Range adjustable from
0.0...22.0 mA under l Min W)
Single acting: adjustable function
Double acting: adjustable function
(open, close, hold)
Single acting: not available
Double acting: adjustable function
(open, close, hold)
4
Set value > 20.0 mA
(Range adjustable from
0.0...22.0 mA under I Max W)
Single acting: adjustable function
Double acting: adjustable function
(open, close, hold)
Single acting: not available
Double acting: adjustable function
(open, close, hold)
5
Actual value < 4.0 mA
(Range adjustable from
0.0...22.0 mA under l Min X)
Single acting: adjustable function
Double acting: adjustable function
(open, close, hold)
Single acting: not available
Double acting: adjustable function
(open, close, hold)
6
Istwert > 20.0 mA
(Range adjustable from
0.0...22.0 mA under I Max X)
Single acting: adjustable function
Double acting: adjustable function
(open, close, hold)
Single acting: not available
Double acting: adjustable function
(open, close, hold)
These error codes are not a substitute for specific plant safety requirements.
Order example 1436 S02 Z 00M0 00M0
Type 1436
Field bus S02
Accessory Z
Connections X1* and X3*, A-coded 00M0
Connection X2**, B-coded 00M0
Connections X1* and X3*, A-coded Code
without connector socket, with M12 protection cap 0000
M12 socket, A-coded, angle, without cable
screw terminal 00M0
M12 socket, A-coded, angle,
with 5 m PUR cable, 0.34 mm2 05M0
M12 socket, A-coded, angle,
with 10 m cable, 0.34 mm2 10M0
M12 socket, B-coded, angle, can be shielded,
M12 plug B-coded, angle, can be shielded,
for Profibus DP (only connection X2,
B-coded DPM0 available) DPM0
Field bus Code
Connection kit S02
Accessory Code
Accessory Z
Connection X2**, B-coded Code
without connector socket, with M12 protection cap 0000
M12 socket, B-coded, angle, without cable,
screw terminal 00M0
Y-cable+ 1 x M12 socket, B-coded, angle
without cable, screw terminal 00Y0
Y-cable+ M12 socket, B-coded, angle
with 5 m PUR cable, 0.34 mm2
5 m Sub-D connecting cable 05Y0
Y-cable + M12 socket, B-coded, angle
with 10 m PUR cable, 0.34 mm2 Pt
10 m Sub-D connecting cable 10Y0
M12 socket, A-coded, angle, can be shielded,
without cable, for Profibus DP
(only connection X1/X3, A-coded
DPM0 available) DPM0
Y-cable + 1 x M12 socket, B-coded, angle,
incl. bluetooth module 00BT
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For further positioners, accessories and other products, please see
our Product Range catalogue and Price List.
Contact GEMÜ.
GEMÜ 554 (linear actuator)
with GEMÜ 1436 cPos intelligent positioner
GEMÜ CleanStar® C60 (linear actuator)
with GEMÜ 1436 cPos intelligent positioner
GEMÜ 650 (linear actuator)
with GEMÜ 1436 cPos intelligent positioner
GEMÜ DR/SC quarter turn actuator
with GEMÜ 1436 cPos intelligent positioner
Mounting examples
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GEMÜ Gebr. Müller · Apparatebau GmbH & Co. KG · Fritz-Müller-Str. 6-8 · D-74653 Ingelfingen-Criesbach · Tel. +49 (0) 7940/123-0 · Telefax +49 (0) 7940/123-224
info@gemue.de · www.gemue.de
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