prominent普罗名特-操作手册-操作说明书-DXCa CANopen – PROFIBUS-DP-Gateway

InstallationandconfigurationmanualDXCaCANopen–PROFIBUS-DP-GatewayV1.2A1241Targetgroup:ProgrammersandtrainedusersPleasecarefullyreadtheseoperatinginstructionsbeforeuse!·Donotdiscard!Theoperatorshallbeliableforanydamagecausedbyinstallationoroperatingerrors!Technicalchangesreserved.985473TheseinstructionsareonlyvalidinconjunctionwiththeinstructionsDULCOMARIN®IIBADC08107/12ENProMinentDosiertechnikGmbHImSchuhmachergewann5-1169123HeidelbergTelephone:+496221842-0Fax:+496221842-419email:info@prominent.deInternet:www.prominent.com985473,1,en_GB©20122SupplementalinstructionsGeneralnon-discriminatoryapproachInordertomakeiteasiertoread,thisdocumentusesthemaleformingrammaticalstructuresbutwithanimpliedneutralsense.Itisaimedequallyatbothmenandwomen.Wekindlyaskfemalereadersfortheirunderstandinginthissimplificationofthetext.SupplementaryinformationPleasereadthesupplementaryinformationinitsentirety.Thefollowingarehighlightedseparatelyinthedocument:nEnumeratedlistsInstructionsðOutcomeoftheinstructionsInformationThisprovidesimportantinformationrelatingtothecor‐rectoperationofthedeviceorisintendedtomakeyourworkeasier.SafetyinformationThesafetyinformationincludesdetaileddescriptionsofthehaz‐ardoussituation.3TableofcontentsTableofcontents1Introduction...........................................................................51.1Technicaldata..............................................................62Security.................................................................................82.1Dutytoreadtheusermanual.......................................82.2Exclusionofplausibilitycheckingofthesetpoints........82.3Explanationofthesafetyinformation............................92.4Users'Qualifications..................................................103Commissioning...................................................................123.1Connectors/fitting.......................................................123.2Commissioningexample,usingStep7.......................144Descriptionofthedataobjects............................................204.1Actualvalues..............................................................204.2Controlvalues.............................................................244.3Statusslave................................................................274.4Errormessages..........................................................285PROFIBUS–acyclicdatatraffic(controlvaluesandPause/ECO!Modeactive)...................................................305.1Setpoints.....................................................................305.2Addressingofacyclicvalues(read/write)...................336LEDsandaddressing.........................................................436.1SYS-LED....................................................................436.2BF1-LED.....................................................................446.3SFLED.......................................................................446.4BF2-LED.....................................................................446.5RUN-LED....................................................................457Troubleshooting..................................................................468Appendix.............................................................................478.1PROFIBUSDPinterface.............................................479Index...................................................................................494Introduction1IntroductionThedocumentisaimedatprogrammersandpersonnelwhoareinvolvedwithplanningandcommissioning.ThisdocumentcontainsadescriptionoftheDXCa-PROFIBUS-CANgatewayforcommunicationwiththeDULCOMARIN®II.ThedocumentshouldalsoassistincommissioningtheDXCa-PRO‐FIBUSgateway.Alongsidethedescriptionofthehardwareandsoftwarecomponents,thisdocumentalsocontainsatypicalprojectcreatedusingthedevelopmentenvironment[Step7]fromSie‐mens.Thedocumentisaimedatprogrammersandpersonnelwhoareinvolvedwithplanningandcommissioning.ThissoftwaremanualisonlyvalidincombinationwiththeDXCagatewaydescribedinthisdocument.TheDXCa-GatewaymayonlybeusedwithDULCOMARIN®II.Thecontentofthisdocumenthasbeencheckedforagreementwiththedescribedhardwareandsoft‐ware.Neverthelessdeviationscannotbeexcluded.Completeagreementcannotthereforebeguaranteed.RevisionhistoryRevisionDateNameChapterRevision112/01/2012FRAllDocumentcreated.1.109/05/2012FR7[ECO!Mode]and[Pauseactive]wereextended.1.225/05/2012FR6ActualandcontrolvaluesmatchedtoGSDrevision2.Table‘Addressingofacyclicvalues’hasbeenexpanded.5IntroductionReferencetohardware,softwareandfirmwareHardwareDeviceRevisionDXCa-PROFIBUS-CAN-Gateway1DULCOMARIN®II001SoftwareSoftwareVersionHERMESflasher1FirmwareFirmwareFirmwareversionForthehardwarePROFIBUSprotocol2.3.x.xDXCa-PROFIBUS-GatewayGatewayfirmware1DXCa-PROFIBUS-GatewayFirmwareDULCOMARIN®IIFrom3022DULCOMARIN®IIGSDfileFirmwareFirmwareversionForthehardwareGSDfile2.0.0DXCa-PROFIBUS-Gateway1.1TechnicaldataPropertiesPROFIBUS-DPinterfaceDescriptionParameterMaximuminputdata244ByteMaximumoutputdata244ByteBaudrate9.6kBit/s19.2kBit/s31.25kBit/s45.45kBit/s93.75kBit/s187.5kBit/s500kBit/s1.5MBit/s3MBit/s6MBit/s12MBit/s6IntroductionDescriptionParameterInterfacetypePotential-freeRS-485interfaceConnectorD-subport,9pinAuto-detectionyesCharacteristicdataDXCa-GatewayDescriptionParameterPowersupply24VDCTypicalpowerconsumptionapprox.500mAMax.numberofmeasuredvalues116Weight250gDimensions(LxWxH)117.2x45x113.5(mm)ROHSyesCEmarkyesIPratingIP207Security2SecurityThisdocumentplusallaccompanyingtextswerewrittenforusebybriefedandtrainedspecialistper‐sonnel.Whenusingthisproduct,allsafetyinstructionsplustheapplicableregulationsmustbeobserved.Theusermustensureadherencetothelegalconditions.IntendeduseTheDXCa-GatewaydescribedinthisdocumentrepresentsaPRO‐FIBUSbasedinterfacetotheDULCOMARIN®IImadebyProMi‐nent®.TheDXCa-Gatewaymayonlybeoperatedinconjunctionwiththenameddeviceandasdescribedinthisdocument.TheDXCagatewaywasdesignedsolelytocreateaconnectionbetweenthePROFIBUSmasterandtheDULCOMARIN®II.IncorrectuseItisstrictlyforbiddentousetheDXCagatewayinthefollowingareas:nformilitarypurposesorinweaponssystemsnforthedesign,construction,maintenanceoroperationofnuclearplantsninflightsafetysystems,airtrafficorflightcommunicationssys‐temsninlifesupportsystemsninsystemsinwhichincorrectfunctioningofthegatewaycouldresultinphysicalinjuriesorfatalinjuries.YouareadvisedthattheDXCagatewaywasnotcreatedforuseindangerousenvironments,thatrequirefail-safecontrolmecha‐nisms.TheuseoftheDXCagatewayinsuchanenvironmentisatyourownrisk,anyliabilityfordamageorlossesarisingfromimper‐missibleuseisexcluded.2.1DutytoreadtheusermanualBeforetheinstallationanduseoftheDXCagatewaydescribedinthisdocument,youmustreadandunderstandallinstructionstoavoiddamage.2.2ExclusionofplausibilitycheckingofthesetpointsAtthispointitisexpresslypointedoutthattheDXCaPROFIBUSCANgatewaydoesnotcarryoutanyplausibilitytestingofthefed-throughparametersandsetpoints.Checking,alarmingorcorrectionofthesesetpointsdoesnottakeplaceandisalsotechnicallynotprovidedfor.Insystems,inwhichincorrectoperationorincorrectsetpointspecificationsmayundercertaincircumstancescausedamage,theresponsibilityisthatoftheoperator,thisappliesparticularlywherethereisariskofimpair‐menttohealth.Theuser/operatormustthereforeensurethattheypersonallyareadheringtocriticalparametersbycarryingoutregular,manualcon‐trolmeasurements.8Security2.3ExplanationofthesafetyinformationIntroductionTheseoperatinginstructionsprovideinformationonthetechnicaldataandfunctionsoftheproduct.Theseoperatinginstructionspro‐videdetailedsafetyinformationandareprovidedasclearstep-by-stepinstructions.Thesafetyinformationandnotesarecategorisedaccordingtothefollowingscheme.Anumberofdifferentsymbolsareusedtodenotedifferentsituations.Thesymbolsshownhereserveonlyasexamples.DANGER!NatureandsourceofthedangerConsequence:Fatalorveryseriousinjuries.MeasuretobetakentoavoidthisdangerDanger!–Denotesanimmediatethreateningdanger.Ifthisisdisregarded,itwillresultinfatalorveryseriousinjuries.WARNING!NatureandsourceofthedangerPossibleconsequence:Fatalorveryseriousinjuries.MeasuretobetakentoavoidthisdangerWarning!–Denotesapossiblyhazardoussituation.Ifthisisdisregarded,itcouldresultinfatalorveryseriousinjuries.CAUTION!NatureandsourceofthedangerPossibleconsequence:Slightorminorinjuries,mate‐rialdamage.MeasuretobetakentoavoidthisdangerCaution!–Denotesapossiblyhazardoussituation.Ifthisisdisregarded,itcouldresultinslightorminorinju‐ries.Mayalsobeusedasawarningaboutmaterialdamage.NOTICE!NatureandsourceofthedangerDamagetotheproductoritssurroundingsMeasuretobetakentoavoidthisdangerNote!–Denotesapossiblydamagingsituation.Ifthisisdisregarded,theproductoranobjectinitsvicinitycouldbedamaged.9SecurityTypeofinformationHintsonuseandadditionalinformationSourceoftheinformation,additionalmeasuresInformation!–Denoteshintsonuseandotherusefulinformation.Itdoesnotindicateahazardousordamagingsit‐uation.2.4Users'QualificationsWARNING!Dangerofinjurywithinadequatelyqualifiedpersonnel!Ifinadequatelyqualifiedpersonnelworkontheunitorloiterinthehazardzoneoftheunit,thiscouldresultindangersthatcouldcauseseriousinjuriesandmaterialdamage.–Allworkontheunitshouldthereforeonlybecon‐ductedbyqualifiedpersonnel.–Unqualifiedpersonnelshouldbekeptawayfromthehazardzone.TrainingDefinitioninstructedpersonnelAninstructedpersonisdeemedtobeapersonwhohasbeeninstructedand,ifrequired,trainedinthetasksassignedtohim/herandpossibledangersthatcouldresultfromimproperbehaviour,aswellashavingbeeninstructedintherequiredpro‐tectiveequipmentandprotectivemeas‐ures.TraineduserAtraineduserisapersonwhofulfillstherequirementsmadeofaninstructedpersonandwhohasalsoreceivedadditionaltrainingspecifictothesystemfromProMi‐nentoranotherauthoriseddistributionpartner.TechnicalexpertsAtechnicalexpertisdeemedtobeapersonwhoisabletoassessthetasksassignedtohimandrecognizepossiblehazardsbasedonhis/hertechnicaltrainingandexperience,aswellasknowledgeofpertinentregulations.10SecurityTrainingDefinitionTrainedqualifiedAqualifiedemployeeisdeemedtobeapersonnelpersonwhoisabletoassessthetasksassignedtohimandrecognizepossiblehazardsbasedonhis/hertraining,knowl‐edgeandexperience,aswellasknowl‐edgeofpertinentregulations.Theassess‐mentofaperson'stechnicaltrainingcanalsobebasedonseveralyearsofworkintherelevantfield.ElectricianElectriciansaredeemedtobepeople,whoareabletocompleteworkonelectricalsystemsandrecognizeandavoidpossiblehazardsindependentlybasedontheirtechnicaltrainingandexperience,aswellasknowledgeofpertinentstandardsandregulations.Electriciansshouldbespecificallytrainedfortheworkingenvironmentinwhichtheyareemployedandknowtherelevantstandardsandregulations.Electriciansmustcomplywiththeprovi‐sionsoftheapplicablestatutorydirectivesonaccidentprevention.CustomerserviceCustomerServicedepartmentreferstodepartmentservicetechnicians,whohavereceivedproventrainingandhavebeenauthorisedbyProMinenttoworkonthesystem.NoteforthesystemoperatorThepertinentaccidentpreventionregulations,aswellasallothergenerallyacknowledgedsafetyregulations,mustbeadheredto!11Commissioning3CommissioningDuringcommissioningoftheDXCa1.FittheDXCagatewayonastandardtophatrailgateway,pleaseproceedasfollows:2.Providethe24VDCpowersupply3.ConnecttheDXCagatewaytotheDULCOMARIN®IIusingaCANM12connectioncable.4.ConnecttheDXCagatewaytothePLCusingaPROFIBUScableandcorrespondingD-sub9pinplug5.SetthedesiredaddressesfortheCANbusandPROFIBUS.6.CreateaconfigurationandloadtheprograminthePLCmemory.3.1Connectors/fittingKlick290°31A1219Fig.1:TheDXCagatewayisdesignedforassemblyonstandardtophatrailconfigurations(e.g.DINEN60715,steel,2000mm,galvanized)12CommissioningA1221Fig.2:Fitting/removalofthecon‐nectorplug(detailedview)A1220Fig.3:Fitting/removaloftheconnectorplugPowersupplyTheDXCagatewayhastwoconnectionterminalsfor+24Vand0V(jumperedonthecircuitboard).+24V0VA1222Fig.4:FrontviewofDXCagateway(powersupply)13Commissioning3.2Commissioningexample,usingStep7Intheselectionmenuthatappears,navigatetothestorageloca‐tionoftheGSDfileandselectit(seefigure6:Step7InstallingaGSDfile(selectionmenu)).GSDfileYoucanfindtheGSDfileontheencloseddatamediumorinthedownloadareaunderhttp://www.prominent.de/Service/Download-Service.aspxThecommissioningexampleshowninthischaptertakesplaceunderSiemens'Step7developmentenvironment.Theincorpora‐tionorplanningoftheDXCagatewayviatheGSDfiletakesplaceunderthedevelopmentenvironmentsofothermanufacturersanal‐ogouslytotheproceduredescribedhere.Apre-configuredprojectincludingaPLCandfullyfunctionalPROFIBUSareprerequisitesforthispartofthedocument.14CommissioningA1223Fig.5:Step7InstallingaGSDfile1.ThepropertiesaswellasallofthenecessaryinformationoftheDXCagatewayaredescribedintheGSDfile.TheGSDfilemustbeinstalledintheengineeringsystemforplanningoftheDXCagateway.IntheStep7hardwaremanagerthistakesplaceunderthemenuoption:[Extras->InstallGSDfile]A1224Fig.6:Step7InstallingaGSDfile(selectionmenu)2.Intheselectionmenuthatappears,navigatetothestoragelocationoftheGSDfileandselectthisGSDfile.15CommissioningA1225Fig.7::Step7overviewofthehardwaremanager3.AftersuccessfulinstallationoftheGSDfile,startthehard‐waremanagerfromyourproject.TheDXCagatewayislocatedinthehardwarecatalogueontheright-handside.A1226Fig.8:Step7hardwarecatalogue4.Youcanfindthegatewayinthehardwarecatalogueunderthefollowingdirectorypath:[PROFIBUS-DP>OtherDEVICES>Gateway>ProMinent>DXCAPROFIBUS-DPGateway]16Commissioning5.WiththemousekeypressedyoucannowdragtheDXCagatewaytothePROFIBUSintheleftwindow.ðOnceyouhavesuccessfullypositionedtheDXCagateway,thedialogueshowninFig.9appears.Thenumbersetinthefield[Address]MUSTcorrespondtothe[Address]oftherotaryencodingswitchonthefrontoftheDXCagateway.A1227Fig.9:Step7propertiesoftheDXCagatewayPROFIBUSinter‐face6.Underthepoint[Subnetwork],youmustselectthePRO‐FIBUSnetworktobeused,usingthespeedsetinthePLC.7.Aftersuccessfulselection,quitthedialoguebypressingthe[OK]key17CommissioningA1228Fig.10:TheStep7DXCagatewayonthePROFIBUS8.TheStep7DXCagatewayissuccessfullyconnectedtothePROFIBUSðHenceforthyoucannowconfiguretheStep7DXCagatewayusingmeasuredvalues.TheconfiguringoftheStep7DXCagatewayusingmeasuredvaluesisillus‐tratedinthefollowingfigure.A1229Fig.11:Step7DXCagateway,configuringmeasuredvalues9.Underthealreadydescribedhardwarecatalogue,youcannowselectthedesiredmeasuredvalues.Todothis,youmustsimplydragthedesiredmeasuredvaluetotheslotsoftheDXCagateway.Youcanchangeoradapttheaddressing(inputaddresses)andthesequenceofthemeasuredvaluesaccordingtoyourownneeds.YoumusthoweverensurethatatleastonemeasuredvalueispresentattheslotsoftheDXCagateway,asotherwisethePLCprogramcannotbecompiled.18Commissioning10.AfteryouhavepopulatedtheDXCagatewaywiththedesiredmeasuredvalues,youcancompiletheprogramandloaditinthePLCmemory.19Descriptionofthedataobjects4Descriptionofthedataobjects4.1ActualvaluesRemarksAfterstartingDULCOMARIN®IIallactualvaluesareonlyavailableonthePROFIBUSafter130seconds.Non-availableorincorrectmeasuredvaluesareshownas[0x7FFF=32767].VariablespHmeasuredvalue,Pool1...16MeasuredvaluePROFIBUSinputvalueConvertedmeasuredvalueUnit(range)VariablespHmeasuredvalue,0...1400Range:0...14.00--Pool1...16Example:720=7.20pH(pHactualvalue)Variablesredoxmeasuredvalue,Pool1...16MeasuredvaluePROFIBUSinputvalue(range)ConvertedmeasuredvalueUnitVariablesredoxmeasured-1200...+1200-1200...1200mVmVvalue,Pool1...16(Redoxactualvalue)Variablestemperaturemeasuredvalue,Pool1...16MeasuredvaluePROFIBUSinputvalue(range)ConvertedmeasuredUnitvalueVariablestemperaturemeas‐0...1200Range:0...120°C°Curedvalue,Pool1...16Example:130=13.0°C(Temperatureactualvalue)20DescriptionofthedataobjectsTheinterpretationofthedatachangesdependentontheidentitycode.Thefollowingdataareconsecutivelynumberedstartingwithnumber4andthusdonothavetheactualnamesoftheiruserdata.Channel4measuredvaluevariables,Pool1...16MeasuredvalueSensortypeDXCaiden‐PROFIBUSinputConvertedmeasuredvalueUnittitycodevalue(range)Channel4measuredvaluevariables,Pool1...16(Channel4actualvalue)ChlorineCLE3S,C,D0to1000Range0...10.00ppmppmExample:200=2.00ppm0...20000Range0...200ppmppmExample:10000=100ppmCGES,D0-1000Range0...10.00ppmppmExample:200=2.00ppmCLE3.10to1000Range0...10.00ppmppmExample:200=2.00ppmFreechlorine0to1000Range0..10.00ppmppmExample:200=2.00ppmBromine0to1000Range0...10.00ppmppmExample:200=2.00ppmClO2CDRS,D0to200Range0...2.00ppmppmExample:50=0.50ppm21DescriptionofthedataobjectsChannel5measuredvaluevariables,Pool1...16MeasuredvalueSensortypeDXCaidentityPROFIBUSinputConvertedmeasuredvalueUnitcodevalue(range)"Use"Channel5measuredvaluevariables,Pool1...16(Channel5actualvalue)ClCLE3C0...1000Range0...10.00ppmppmExample:200=2.00ppm0...20000Range0...200ppmppmExample:10000=100ppmTotalchlorineCTED0...1000Range0...10.00ppmppmExample:200=2.00ppmCombinedCTES0...1000Range0...10.00ppmppmchlorineExample:200=2.00ppmClO2-CLTS,D0...200Range0...2.00ppmppmExample:50=0.50ppm22DescriptionofthedataobjectsChannel6measuredvaluevariables,Pool1...16MeasuredSensortypeDXCaidentityPROFIBUSinputConvertedmeasuredvalueUnitvaluecodevalue(range)"Use"Channel6measuredvaluevariables,Pool1...16(Channel6actualvalue)TotalchlorineCTES0...1000Range0...10.00ppmppmExample:200=2.00ppmCombinedCTED0...1000Range0...10.00ppmppmchlorineExample:200=2.00ppmChannel7measuredvaluevariables,Pool1...16MeasuredvaluePROFIBUSinputvalue(range)ConvertedmeasuredUnitvalueChannel7measuredvaluevar‐iables,Pool1...16(Channel7actualvalue)Ht.abovesealevelChannel8measuredvaluevariables,Pool1...16MeasuredvaluePROFIBUSinputvalue(range)ConvertedmeasuredUnitvalueChannel8measuredvaluevar‐iables,Pool1...16(Channel8actualvalue)CANopenturbiditysensorChannel9measuredvaluevariables,Pool1...16MeasuredvaluePROFIBUSinputvalue(range)ConvertedmeasuredUnitvalueChannel9measuredvaluevar‐iables,Pool1...16(Channel9actualvalue)I1(editmode)0...9999DependentontheeditedvalueintheImoduleQ0...9999seedeviceformattingm³/h,l/h23DescriptionofthedataobjectsChannel10measuredvaluevariables,Pool1...16MeasuredvaluePROFIBUSinputvalue(range)ConvertedmeasuredUnitvalueChannel10measuredvaluevariables,Pool1...16(Channel10actualvalue)I2(editmode)0...9999mAAmmonia(NH3)0...9999ppm,mg/lHydrogenperoxide(H2O2)0...9999ppm,mg/lPeraceticacid(PES)0...9999ppm,mg/lConductiveconductivity0...9999µS/cm,mS/cm,S/cmClO20...9999ppm,mg/lO20...9999ppm,mg/lChannel11measuredvaluevariables,Pool1...16MeasuredvaluePROFIBUSinputvalue(range)ConvertedmeasuredUnitvalueChannel11measuredvaluevariables,Pool1...16(Channel11actualvalue)I3(editmode)mAPES0...9999ppm/mg/lTemperature0...9999°CClO2-0...9999ppm/mg/lUVintensity(UV)0...9999W/m²,mW/cm²Turbidity0...9999FNU,NTU,FTU,FAU,EBC4.2ControlvaluesRemarksAfterstartingDULCOMARIN®IIallcontrolvaluesareonlyavailableonthePROFIBUSafter130seconds.Non-availableorincorrectmeasuredvaluesareshownas[0x7FFF=32767].24DescriptionofthedataobjectsTheinterpretationofthedatachangesdependentontheidentitycode.Thefollowingdataareconsecutivelynumberedstartingwithnumber4andthusdonothavetheactualnamesoftheiruserdata.pHcontroloutput,Pool1...16MeasuredvaluePROFIBUSinputvalue(range)ConvertedmeasuredUnitvaluepHcontroloutput,Pool-1000...0...+1000Range:0...14.00%1...16(pHcontrolvalue)Example:720=7.20pHRedoxcontroloutput,Pool1...16MeasuredvaluePROFIBUSinputvalue(range)ConvertedmeasuredUnitvalueRedoxcontroloutput,Pool-1000...0...+1000-1200to1200mV%1...16(redoxcontrolvalue)Temperaturecontroloutput,Pool1...16MeasuredvaluePROFIBUSinputvalue(range)ConvertedmeasuredUnitvalueTemperaturecontroloutput,0...1000Range:0...120°C°CPool1...16(Temperaturecontrolvalue)Example:130=13.0°25DescriptionofthedataobjectsChannel4controloutput,Pool1...16MeasuredvaluePROFIBUSinputvalue(range)ConvertedmeasuredUnitvalueChannel4controloutput,Pool1...16Chlorine0...1000%BromineClO2Channel5controloutput,Pool1...16MeasuredvaluePROFIBUSinputvalue(range)ConvertedmeasuredUnitvalueChannel5controloutput,Pool1...16Combinedchlorine-1000...0%ClO2-1000...0%Channel6controloutput,Pool1...16MeasuredvaluePROFIBUSinputvalue(range)ConvertedmeasuredUnitvalueChannel6controloutput,Pool1...16Ht.abovesealevel0...1000%Channel7controloutput,Pool1...16MeasuredvaluePROFIBUSinputvalue(range)ConvertedmeasuredUnitvalueChannel7controlout