设备、材料采购、运输、保管及施工防腐管理程序

PGRPIPMTANTICORROSIONMANAGEMENTPROCEDUREFORPROCUMENT,TRANSPORTATION,,STORAGE&CONSTRUCTIONOFEQUIPMENT&MATERIALS设备、材料采购、运输、保管及施工防腐管理程序TABLEOFCONTENTS目录1.0目的PURPOSE2.0采购、运输的防腐管理ANTICORROSIONMANAGEMENTFORPROCUREMENT&TRANSPORTATION3.0进厂、存储、施工的防腐管理ANTICORROSIONMANAGEMENTFORINCOMINGPLANT,STORAGEANDCONSTRUCTION4.0施工完成至水压试验后的保护PROTECTIONAFTERCOMPLETINGCONSTRUCTIONANDHYDROSTATICTESTING5.0考核办法ASSESSMEASURE6.0遵循的相关文件RELEVANTSPECIFICATIONSTOBEFOLLOWEDPGRP1-GEN-PRO-0161RevA00Page2of920-Aug-2008PGRPIPMTANTICORROSIONMANAGEMENTPROCEDUREFORPROCUMENT,TRANSPORTATION,,STORAGE&CONSTRUCTIONOFEQUIPMENT&MATERIALS设备、材料采购、运输、保管及施工防腐管理程序1.0目的PURPOSE为了保证设备、材料在采购、运输、保管及施工的各环节中免受腐蚀破坏，强化管理，特制定本文件。Inordertopreventcorrosiondamageonequipmentandmaterialsduringprocurement,transportationandconstructionetc.,andstrengthenmanagement,theprovisionbelowshallstrictlybefollowed.2.0采购、运输的防腐管理ANTICORROSIONMANAGEMENTFORPROCUREMENT&TRANSPORTATION2.1责任RESPONSIBILITYz设计院应遵循本程序文件6.0“相关文件”的要求，在设计图和相关的设计文件中明确设备、材料的防腐细则，充分考虑当地的潮湿、盐雾环境以及制造、运输、存放、安装周期，标明包装、油漆等具体规定及其所依照的相关 标准 excel标准偏差excel标准偏差函数exl标准差函数国标检验抽样标准表免费下载红头文件格式标准下载 ，细化设备外表面、密封面、地脚螺栓等部位的防护方法与要求。Designinstitutesshallkeeptorequirementsgivenin6.0RelevantSpecificationtoBeFollowedofthisIPMProcedureDocument.Anticorrosiondetailsofequipent&materialsshallbeindicatedindesigndrawingsandrelaventdocuments,andalsolocalhumidity,saltatmosphereenvironment,periodsofmanufacture,transportation,storage,installationbefullyconsidered.Ontheotherhand,thespecificspecificationwithitsrelaventcodsforpackaging,paintetc.,protectionwaysandrequirementsofequipmentoutsurfaces,sealfaceandanchorboltsetc.shallbeindicatedinthedesigndrawingsandrelevantdocuments.z设计院应对设备作关键性评定，以确定设备制造及供货采用的质量 方案 气瓶 现场处置方案 .pdf气瓶 现场处置方案 .doc见习基地管理方案.doc关于群访事件的化解方案建筑工地扬尘治理专项方案下载 等级。按此质量方案等级开展相应的防腐工作。CriticalityRatingsshallbecalculatedandassignedtoequipmentbyDesignInstitutessothatdeterminingthelevelofqualityprogrammetobeappliedinthemanufactureandsupplyofequipment,whichanticorrosionworkiscarriedoutbasedon.z采购技术 协议 离婚协议模板下载合伙人协议 下载渠道分销协议免费下载敬业协议下载授课协议下载 中要考虑到设备、材料在运输、存放过程中的腐蚀防护，特别是密封面的保护，必须有相应条款，对需要涂漆的碳钢材料表面明确涂刷底漆；涂层材料及厚度应依据本程序文件6.0“相关文件”中的相应条款规定。AnticorrosionprotectionofequipmentandmaterialsshallbeconsideredduringtransportationandstorageinTechnicalAppendixes.Especisllyforsealfaceprotection,correspondingitemsshallbemadeinitandbasepaintbeindicatedforcarbonsteelsurfacesonwhichpaintisrequired.PaintmaterialsandthicknessshallbespecifiedinaccordancewithapplicableitemsgiveninthisIPMTdocument6.0RelevantSpecificationtoBeFollowed.z监造人员在设备、材料出厂前要依据设计图纸和技术协议核对包装、油漆等，特别是密封面、加工件等无表面处理的零部件的包装保护措施。PGRP1-GEN-PRO-0161RevA00Page3of920-Aug-2008PGRPIPMTANTICORROSIONMANAGEMENTPROCEDUREFORPROCUMENT,TRANSPORTATION,,STORAGE&CONSTRUCTIONOFEQUIPMENT&MATERIALS设备、材料采购、运输、保管及施工防腐管理程序Inspectorsshallchckthepackagingandpaintetc.accordingtodesigndrawingsandTechnicalAppendixesespeciallyforpackingprotectionmeasureforsealsurfaces,machinedpartswithoutsurfacetreatment.2.2责任界面RESPONSIBLILITYINTERFACEz技术协议应明确在出厂、运输、存放等各环节中制造商、承包商、业主方的责任界面，以及腐蚀防护的责任归属。ResponsibilityinterfaceandanticorrosionprotectionresponsibilityofManufacturer,ConstructorandGXPCshallbeshownclearlyduringexworks,transportationandstorageinTechnicalAppendixes.z技术协议中没有相关内容的，将按 合同 劳动合同范本免费下载装修合同范本免费下载租赁合同免费下载房屋买卖合同下载劳务合同范本下载 界面划分责任归属。ThosecontentsofanticorrosionprotectionwithoutmentionedforresponsibilityinterfaceinTecnicalAppendixesshallbespecifiedincontractor.3.0进厂、存储、施工的防腐管理ANTICORROSIONMANAGEMENTFORINCOMINGPLANT,STORAGEANDCONSTRUCTION3.1进厂INCOMINGPLANTz采购部、PMTs、现场监理等组成的验收小组负责入厂验收。验收小组应检验设备、材料的防腐保护是否完好；对于制造或运输中损坏、划伤等缺陷，应依据技术协议或合同中的责任归属条款，由责任方负责修补，并作相应 记录 混凝土 养护记录下载土方回填监理旁站记录免费下载集备记录下载集备记录下载集备记录下载 。AcceptancegroupconsistsofProcurementdepartment，PMTs,Fieldsupervisor,whichisresponsibleforincomingplantacceptance.Acceptancegroupshallcheckwhetheranticorrosionprotectionofequipmentandmaterialsisdamaged.Ifthereisanydamage,fishtailduringmanufactureortransportation,theparty,whoisresponsiblefortheequipmentormaterilsinaccordancewiththeresponsibilityitemsspecifiedintheTechnicalAppendixorContractor,willberesponsibleforrepairandmaketherelevantrecord.3.2存储STORAGEz甲采的设备、材料进厂后，依据广西石化的相关规定执行，存储保管中应注意维护原包装的完整性。Theequipment,materialspurchasedbyGXPCshallbestoredaccordingtorelevantspecificationsofGXPC.Theintegralityoforiginalpackageshallbekeptduringstoringandkeeping.z乙采的设备、材料依据技术协议或合同，参照广西石化的相关规定执行；Theequipment,materialspurchasedbyContractorshallbestoredaccordingtoTechnicalAppendixorContractorandrefertoGXPC’srelevantspecifications.PGRP1-GEN-PRO-0161RevA00Page4of920-Aug-2008PGRPIPMTANTICORROSIONMANAGEMENTPROCEDUREFORPROCUMENT,TRANSPORTATION,,STORAGE&CONSTRUCTIONOFEQUIPMENT&MATERIALS设备、材料采购、运输、保管及施工防腐管理程序z设备、材料应存放在干燥的库房；不具备条件的，必须采取相应的防护措施，特别是防雨措施，临时库房也要按照库房存管的相关规定执行。Equipmentandmaterialsshallbestoredindrywarehouse.Intheplacewhichisnotprovidedwithappropriatestoragecondition,correspondingprotectionmeasureshallbetaken,especiallyshower-proofmeasure.Fortemporarilywarehouse,therelevantspecificationsshallalsobefollowed.z对于存储较长时间不能使用的设备、材料，保管方应积极做好防腐措施，不能长期放置在现场。Forthoseequipmentandmaterialswhichareneededtostoreforlongertime,thekeepingpartsshalladoptappropriateanticorrosionmeasureactivelyandcannotplacedatfieldlong-term.z承包商应依据设备的关键性评定及其采用的质量方案等级对于重要设备的存放（特别是长期存放）负责编制保养方案，报PMT、生产准备部、机电部审批后执行。BasedonCriticalityRatingsassessandthelevelofqualityprogrammeadopted,Contractorshallcompilemaintenanceprogrammeonstorageofkeyequipment(especiallyforlong-termstorage)whichshallbesubmittedtoPMT,Engineering&CommissioningDept.,MEDandcarriedoutafterapproval,z大宗材料，特别是无保护层的裸露材料，长期存放要有相应的防盐雾、防潮措施，并执行定期检查、维护制度，由保管方负责。Bulkmaterialsoflong-termstorageespeciallyfornakedoneswithoutprotectionshallhavecorrespondingpreventionsaltatmosphereanddamp-proofmeasure,andtermlyexecuteexaminationandmaintenancesystem,whichisresponsiblebykeepingparty.3.3现场施工管理FIELDCONSTRUCTIONMANAGEMENTz施工、安装领取材料或设备时，应再次检查有无腐蚀或损伤；完成施工或安装后的检验内容也应包括腐蚀、损伤问题，并作记录。Equipmentormaterialsshallbeexaminedagaintocheckwhetherthereisanycorrosionordamageoccurredonthemwhenpullingdownthemforconstructionandinstallation;examinationofcorrosionanddamageonequipmentandmaterialsshallalsobeincludedinexaminationactionaftercompletingconstructionorinstallation.z进入现场的设备、材料，应选择地势相对较高、地面相对较硬的合适地点，并用木材等支撑适当垫高，确保雨水不能浸湿；螺栓、法兰密封面以及设备轴承等转动零部件，要涂抹润滑脂（黄油）防水，并密封雨水可能进入设备、材料内部的端口；外部要有防雨及防日晒的遮挡或覆盖物保护。Incomingfieldequipmentandmaterialsshallbeplacedontheproperlocationofcomparativelyhigherhypsographyandhardgroundwithwoodsupportsandpadsmakingsuretopreventraintosoakedthem;greaseshallbedaubedonsurfacesofbolts,flangesealsandbearingetc.rotatingpartstopreventwatercorrosion;allnozzlesandopeningsshallbecoveredtopreventrainwatertoenterinsideofequipmentandmaterials;outsideofPGRP1-GEN-PRO-0161RevA00Page5of920-Aug-2008PGRPIPMTANTICORROSIONMANAGEMENTPROCEDUREFORPROCUMENT,TRANSPORTATION,,STORAGE&CONSTRUCTIONOFEQUIPMENT&MATERIALS设备、材料采购、运输、保管及施工防腐管理程序equipmentandmaterialsshallbecoveredwithslipcovertopreventsolarizationandrainwater.z3天不进行施工的设备、材料应及时返回库房存管；临时放置期间，也必须要有防护措施。Theequipmentandmaterials,whichisnotbeconstructedwithin3days,shallbedeliveredbacktowarehouse;equipmentandmaterialsshallalsoprotectedduringtemporarystorageperiodz现场施工、安装过程中，直至正式中交验收合格之前，承包方必须采取有效的方法，避免设备、材料受腐蚀，特别注意雨天的防水、防潮，裸露部分要有覆盖物，底漆损伤的要注意及时修补，密封面、螺栓（尤其是地脚螺栓）以及轴承等其它转动零部件要定期补抹润滑脂，并严防设备材料内部进水。Beforefromfieldconstruction,installationuntilpassofformalinterimhandover,Contractorsmusttakeeffectivemethodtopreventequipmentandmaterialsfrombeingeroded,especiallypayattentionbelow:Equipmentandmaterialsshallbewaterproof,damp-proofandcoveredwithslipcoverfornakedpartswithoutprotection;damagedbasecoatshallberepairedtimely;sealfaces,bolts(especiallyforanchorbolts),bearingetc.rotatingpartsshallbedaubedwithgreasetimely;equipmentandmaterialsshallbetakenstrictprecautionsagainstenteringwater.z在措施不当，造成设备或材料内部潮湿或进水时，不能等待自然风干，承包方应采取强制风干措施，可依据现场条件采用简易的吹风措施，风干后应采用防雨布包扎等措施密封进出口。Incasewaterentersintoinsideofequipmentandmaterialsduetounsuitabilitymeasure,Contractorsshalltakethemethod,whichcanbeasimplemeasurebasedonfieldcondition,toblowoutthewetpartsanddrythem.Naturalairdrymethodcannotbeused.Afterthat,shower-proofclothshallbeusedtocoverandsealthenozzlesandopenings.4.0施工完成至水压试验后的保护PROTECTIONAFTERCOMPLETINGCONSTRUCTIONANDHYDROSTATICTESTING4.1施工完成后COMPLETINGCONSTRUCTIONz施工完成后，对施工中外防护层损伤的部位要及时修补。Aftercompletingconstruction,damagedpartsofprotectionlayerduetoconstructionshallberepairedtimely.z埋地管线等材料、设备要尽快回填，不能及时回填的要有疏水措施。Buriedpipeandequipmentshallbebackfilledassoonaspossible.Ifbackfillworkcannotbeprocesstimely,drainagemeasureshallbeprovided.z在最终设定的表层防护完工或恢复之前，所有防护工作都必须按照设备、材料的现场管理办法执行。Beforecompletingfinallayeroftopsurfaceprotectionorcomeback,allprotectionworkPGRP1-GEN-PRO-0161RevA00Page6of920-Aug-2008PGRPIPMTANTICORROSIONMANAGEMENTPROCEDUREFORPROCUMENT,TRANSPORTATION,,STORAGE&CONSTRUCTIONOFEQUIPMENT&MATERIALS设备、材料采购、运输、保管及施工防腐管理程序shallbecarriedoutinaccordancewithfieldmanagementmethodforequipmentandmaterials.4.2水压试验后AFTERHYDROSTATICTESTINGz设备单台或局部完成水压试验后，首先应采用强制吹风等措施使内部尽快干燥，经监理、业主检查合格后及时密封所有开口，需要涂抹润滑脂的部位重新涂抹，最后做好防雨措施，裸露部分加防雨布等覆盖物，地面部分确保不能被雨水浸湿。Afterhydrostatictestingofsingleequipmentorpart,firstlyforcingblowingmeasureshallbeusedtoblowoutequipmentinsideanddryitassoonaspossible.CoverandsealallopeningsafterexaminingandpassbysupervisorandGXPC.Thepartsneededtodaubgreaseshallbedaubedagainwithgrease.Finallyrainproofmeasureshallbetakenandnakedpartswithoutprotectionshallbecoveredwithslipcoverlikeraincloth,andthegroundcannotbesoakedbyrain.z对于2个月以上不能投入使用的设备，必须保证其内部的干燥。密闭前其相对湿度应低于30%（远远低于环境湿度），对于大于1立方米的空间要投放适量的干燥剂；特殊的及重要的设备承包商必须编写保养方案，报业主审批，并严格执行。Theinsideofequipment,whichcannotbeusedwithin2months,shallbeensureddry.Therelativemoistureofinsideequipmentshalllowerthan30%(farandawaylowerthanenvironmentmoistness).Themoderatedosedryershallbeputinitforspacelagerthan1m3;forspecialandkeyequipment,ContractorshallcompilemaintenanceprogrammewhichshallbesubmittedtoGXPCandstrictlycarriedoutafterapproval,5.0考核办法ASSESS5.1谁考核谁WHOASSESSz对于EPC总承包的工程，业主方考核总承包商。ForEPCengineering,GXPCassessesContractorofEPCengineering.z对于甲采设备、材料，生产准备部考核设计院，采购部考核监造、运输环节的各承包商，PMT考核存储、现场施工及水压试验环节的采购部和施工单位。ForequipmentandmaterialspurchasedbyGXPC,Engineering&CommissioningDept.assessesdesigninstitutes;ProcurementDept.assessesContractorsofsupervise,transportation;PMTassessesProcurementandConstructionPartiesofstorage,fieldconstructionandhydrostatictesting.z机电部可考核所有环节的责任对象。MEDcanassessesallparties.5.2惩罚PENALTYPGRP1-GEN-PRO-0161RevA00Page7of920-Aug-2008PGRPIPMTANTICORROSIONMANAGEMENTPROCEDUREFORPROCUMENT,TRANSPORTATION,,STORAGE&CONSTRUCTIONOFEQUIPMENT&MATERIALS设备、材料采购、运输、保管及施工防腐管理程序如发生下列问题广西石化将追究责任，责任方将受到赔偿、罚款等处罚，并对工期延误负连带责任:Incaseofanyproblemoccurresbellow,GXPCwillruntheliabilities.Theparty,whoisresponsibleforit,willbepunishedwithcompensatingandamercingetc.,andtakenontherelatedresponsibilitiesduetohisdallyingoverconstructionschedule.z设计无具体防护措施或未按本程序文件执行的,NospecificdesignprotectionmeasureorwithoutperformingthisIPMTproceduredocument,z制造商未按规定采取防护措施的，Manufacturer,whodoesn’ttakeprotectionmeasureaccordingtospecifiedspecification,z运输不当，造成严重损失的，Seriousexpenseisoccurredduetounsuitabletransportation.z现场堆放混乱，无防护措施的，Forstackingboll-upandnoprotectionmeasure,z因不采取防护措施造成材料、设备失效的Equipmentandmaterialsarerejectedduetonoprotectionmeasure.z施工前后，材料、设备违反规定浸泡在雨天积水中的。Beforeandafterconstruction,equipmentandmaterialsaresoakedinrainwater,6.0遵循的相关文件RELEVANTSPECIFICATIONSTOBEFOLLOWEDzPGRP1-0A-0CEI-000-EQP-001-SPC-0001A01工程防腐设计统一规定-设备分篇GeneralDesignSpecificationforEngineeringCorrosion---EquipmentPartzPGRP1-0A-0CEI-000-STR-001-SPC-0002A02工程防腐蚀设计统一规定GeneralDesignSpecificationforEngineeringCorrosionzPGRP1-0A-0CEI-000-PIP-001-SPC-0002A03工程防腐设计统一规定-管道分篇GeneralDesignSpecificationforEngineeringCorrosion---PipePartzPGRP1-0A-0CEI-000-PIP-001-SPC-0004A00设备管道钢结构表面色和标志SurfaceColoranMarkonEquipment,PipeandSteelStructurezPGRP1-GEN-PRO-0069A00物资控制数据界面要求MaterialControlDataInterfaceRequirementszPGRP1-GEN-PRO-0070A00采购策略ProcurementStrategyPGRP1-GEN-PRO-0161RevA00Page8of920-Aug-2008PGRPIPMTANTICORROSIONMANAGEMENTPROCEDUREFORPROCUMENT,TRANSPORTATION,,STORAGE&CONSTRUCTIONOFEQUIPMENT&MATERIALS设备、材料采购、运输、保管及施工防腐管理程序zPGRP1-GEN-PRO-0139A00承包商采购导则Procurementinstructiontocontractor13.0现场材料管理13.0FieldMaterialsManagementPGRP1-GEN-PRO-0161RevA00Page9of920-Aug-2008