蔡司先进测量技术课件PPT

德国蔡司先进测量技术之旅ThetourofZEISSadvancedmetrology卡尔蔡司（上海）管理有限公司CarlZeissShanghaiCo.,Ltd所有测量任务，一个家族ZEISSO-INSPECTAllTasks.OneFamily.ZEISSO-INSPECTO-INSPECT作为复合式测量机，集成光学及接触式连续扫描多测头，与多台专用测量仪相较，此多功能一体机却可确保完整全面的三维测量、更低不确定度及更少检测时间，实现更低的资本支出及使用成本O-INSPECTasMulti-sensorCMMcombineopticalandtactilesensors,fullfunctionalitiesinonesinglesystem,ensurecompletedmeasurementwithloweruncertaintyandlessinspectiontime,comparedwithmultiplespecializedmeasuringsystems.O-INSPECTwillachievelowercapitalexpenseandloweroperatingcosts.全功能触手可及实现可靠量测HavealloptionsatyourfingertipstomeasurereliablyO-INSPECT322CFSO-INSPECT32212dm³12dm³60dm³144dm³O-INSPECT543CFSO-INSPECT863CFS39.9T€+VASTXXT6.62T€+Rack1.1T€=Sum.:47.62T€(+4.4%PL10/2014)Anonymproduction44.9T€+VASTXXT6.62T€+Rack1.1T€=Sum.:52.62T€Orderrelatedproduction(ZKB)69.9T€+VASTXXT6.62T€+Rack1.1T€=Sum.:77.62T€Orderrelatedproduction(ZKB)89.9T€+VASTXXT6.62T€+Rack1.1T€=Sum.:97.62T€Orderrelatedproduction(ZKB)CFS=ChromaticFocusSensorO-INSPECT家族O-INSPECTfamilyatIMTvisualline更大测量范围实现更多可能Morepossibilitieswithlargermeasuringvolume测量范围增加46%46%largerformeasuringvolume.全球首发-ZEISSO-INSPECT543Worlddebut–ZEISSO-INSPECT543ZEISSO-INSPECT的灵活性使得其成为医疗技术、塑料技术、电子及精密工程领域的理想解决 方案 气瓶 现场处置方案 .pdf气瓶 现场处置方案 .doc见习基地管理方案.doc关于群访事件的化解方案建筑工地扬尘治理专项方案下载 TheflexibilityofZEISSO-INSPECTmakesittheidealsolutionforinspectionjobsinthemedicaltechnology,plasticstechnology,electronicsandprecisionengineeringindustries高可靠性三维及宽温测量技术3D&TVAwithminimaluncertaintyO-INSPECT提供符合ISO 标准 excel标准偏差excel标准偏差函数exl标准差函数国标检验抽样标准表免费下载红头文件格式标准下载 ，18-30°C宽温条件下的高可靠性三维精度O-INSPECTdeliversreliable3DaccuracycompliantwithISOstandardsatatemperaturerangeof18-30°C.O-INSPECT543Measuringrange5/4/3E0from1.6μmO-INSPECT322Measuringrange3/2/2E0from1.6μmProductivityFlexibilityIntegratedBasewithpassivedampingsystemWorkpiecetemperaturesensorTVA(temperaturevariabilityaccuracy)18°-30°CIntegratedcontrolpanelholdingrailSustainabilityduetoretrofitofCFSand/orRTConfidenceScanningSensors–VASTXXTTL1orTL3NEWAllSpecs.inacc.toISO10360(1D,2D,3D–tactileandoptical)RunsalsowithCALYPSO(morethan20.000Installations)Doublemeasuringvolume(basedonO-I442)IntegratedtemperatureinterfaceNEWDifferentPalettes–optionalwithtemperatureinterfaceNEWMeasuringvolumeilluminationO-INSPECT543超越三坐标的测量机OffermorethanonlyaCMMPanelholderDemopalettewithintegratedworkpiecetemperatureinterfaceO-INSPECT543超越三坐标的测量机OffermorethanonlyaCMM改善在哪？Whatweimprove?O-INSPECT442O-INSPECT543400X400X200=32dm³500X400X300=60dm³E0X/Y/Z(1D)接触式1.7+L/2501.6+L/250EBX/Y(1D)光学1.7+L/2501.6+L/250E0(3D)18-22°C1.9+L/2501.9+L/250E0(3D)18-26°CN/A2.2+L/100E0(3D)18-30°CN/A2.4+L/80光栅尺ScaleSteelGlassceramic最大工件Max.workpiece20kg25kg集成托盘接口IntegratedpalettereceivingsystemNoYes,Standard集成工件温度接口IntegratedworkpiecetemperatureinterfaceNoYes,Standard移动速度ravelspeed,Motorized,CNCXY,Z,Vector0-70,200,50,287mm/s0-100,300,100,435mm/s防护等级ProtectiontypeN/AIP53最大功耗，典型功耗Max.powerconsumption,Typicalpowerconsumption1500VA,200W600VA,170W大视场，高图像质量-ZEISSDiscovery.V12Largevisualfield,highimagedefinition–ZEISSDiscovery.V12与常规镜头相较，提供四倍更大的视场，有效缩少测量时间Comparedtostandardlenses,itprovidesa4xlargervisualfield，Theresult:reducedmeasuringtime.与常规镜头相较，即便于镜头周边区域亦可确保极佳图像质量，实现出色的精度Comparedtostandardlenses,itprovidesverygoodimagedefinitionalsointheperipheralzones.Theresult:excellentaccuracy.PATENTED收益Benefits特征Attribute切向触测及螺旋扫描Tangentialprobing&helixscanning价值Value优势Advantage更早获取测量结果及检测更多工件Measuringresultsavailableearlier&morepartscanbeinspected独特亮点USP缩减测量时间及获取更高扫描数据量工具Toolsforreducethemeasuringtimeandgetahigherdatarateofscanningpoints领航者测量技术之切向触测及螺旋扫描VASTnavigator–Tangentialprobing&helixscanning领航者测量技术之扫描专家系统VASTnavigator-Scanningexpertsystem收益Benefits特征Attribute扫描专家系统Scanningexpertsystem价值Value优势Advantage无需考虑扫描速度设置，软件自动处理No-timeconsiderationofscanningspeed,thesoftwarehandlesisbyitsown独特亮点USP自动定义扫描速度Automaticdeterminationofscanningspeed领航者测量技术之动态探针校准VASTnavigator-Scanningexpertsystem收益Benefits特征Attribute动态探针校准及离心力补偿Dynamicstylicalibration¢rifugalforcecompensation价值Value优势Advantage提高精确性Increaseaccuracy探针弯曲修正，尤适用于超长探针Compensationforstylusbending,particularlyeffectivewithextremelylongstyli独特亮点USP扫描速度Scanspeed[mm/s]直径偏差值Diameterdeviation[µm]未采用VASTnavigator的测量机采用VASTnavigator的测量机提高坐标测量机生产力的领航者测量技术-ZEISSVASTnavigatorIncreaseproductivityofmeasuringmachine–ZEISSVASTnavigator借助于VASTnavigator测量技术，于宝马汽车某项目四缸发动机缸体测量中，将约五十个特征的测量周期由29分钟大幅缩减至11分钟之内，其整体测量效率提升超过百分之六十4cylinderblockmeasuringprogramcontainingapproximately50measuredfeatures,suchascylindersandbores,loweredthecycletimefrom29to11minutes,areductionofmorethan60%.（Innovation7）+=…..提高坐标测量机生产力的领航者测量技术-ZEISSVASTnavigatorIncreaseproductivityofmeasuringmachine–ZEISSVASTnavigatorSource:Internet提高坐标测量机生产力的领航者测量技术-ZEISSVASTnavigatorIncreaseproductivityofmeasuringmachine–ZEISSVASTnavigator特征Attributes收益及优势Benefits&advantagesCMM的静态(S-CAA)及动态(D-CAA)弯曲修正Static(S-CAA)andDynamic(D-CAA)BendingCorrectionofCMM始终获取CMM行为（静态与动态）信息及监控Alwaysinformationandmonitoringofthebehavior(staticanddynamic)oftheCMM基于动态探针校准的探针动态弯曲修正DynamicBendingCorrectionofProbebasedonDynamicProbeQualification绝对精确地监控探针动态行为->USPAbsolutaccuratemonitoringofthedynamicbehavioroftheprobe->USP用于离心力补偿的主动扫描ActiveScanningforCentrifugalForceCompensation提高扫描速度，而无精度损失->USPIncreasethescanningspeedwithoutloosingaccuracy->USP用于自动扫描速度确认的软件专家系统SoftwareExpertSystemfortheAutomaticDeterminationofScanningSpeed无需费时考虑扫描速度，软件自动设置->USPNo-timeconsiderationofscanningspeed,thesoftwarehandlesisbyitsown->USP特殊的元素测量策略：切向触测与螺旋扫描FeatureSpecificMeasuringStrategies:TangentialProbingandHelixScanning用于减少测量时间并获得更高扫描点数据率之工具Toolsforreducethemeasuringtimeandgetahigherdatarateofscanningpoints圆弧运动过渡Cornerrounding通过圆弧连续运动路径可缩短元素间的移动时间Rounding-offofcornersenablesacontinuousmovementoftheprobetoreducethetraveltimebetweenthefeaturestobemeasured收益Benefits特征Attribute快速探针更换QuickChange价值Value优势Advantage标准配置Standard优化及更快的主动式测头探针更换optimizedandmuchquickerexchangeofprobeswithActiveSensors探针更换时间由33秒缩减至13秒（-60%）33Secondsversus13Seconds(-60%)更高效及更佳的测量产能、过程质量、成本节省Highefficiency&productivity,processquality，costsaving飞翔扫描FlyScan高性能测量技术将测量产能提升至更高层次–ZEISSVASTperformanceVASTperformanceincreasetheproductivitytohigherlevel使用主动式测力连接间隔障碍Usingactiveforcecontroltobridgethegap无间隔连续扫描UninterruptedScanning小型壳体Smallhousing中型壳体Middlehousing大型壳体Largehousing24-29%时间节省19-29%时间节省26-36%时间节省30-35%时间节省25-30%时间节省35-45%时间节省VASTnavigatorVASTnavigator+VASTperformance工件workpiece探针组结构Stylussystem高性能测量技术及领航者测量技术将测量产能提升至更高层次ZEISSVASTnavigator+VASTperformance革新性的能源效率优化-ZEISSAirSaverInnovationreducescompressedairconsumption–ZEISSAirSaver平均节省潜能AveragesavingpotentialAirSaver成本节省(夜晚及周末)CostefficiencyofAirSaver(nights&weekend)1shiftoperation2shiftoperation3shiftoperationNoweekendIncl.weekend革新性的的多功能优化-ZEISSMASSInnovationfullfunctionalitiesoptimization–ZEISSMASSVASTgoldVASTXTRgoldVASTXXTViScanLineScan多测头平台技术满足多方面测量要求，降低仪器投资及成本MASS:Onemetrologysystemforwidevarietyofapplications,reducethedeviceinvestment&cost超长探针测量–ZEISSThermoFitXLThermoFitXLdoublesided1200mm收益Benefits特征Attribute使用ThermoFitXL加长杆UseofThermoFitXLextensions价值Value优势Advantage深孔测量及连续扫描Measuredeepboreholes,alsowithscanning!独特亮点USP双侧可接长达1200mm探针Useoftwo-sidedstyliupto1200mmpossibleMETROTOM系统配备METROTOMCAA、高速扫描、高精度转台及机械系统、快捷校准方案、图像处理技术、安全防护系统、玻璃陶瓷光栅尺及热力学概念等独到的蔡司技术，确保产品长期极佳的质量及出色的测量精度满足广泛的无损分析及测量应用，全面的检测功能，有效提高产品质量、缩短开发及上市时间非破坏性内外可视化检测，实现测量机与工业CT的完美结合，解决传统难触测位置或内部尺寸的精确量测超过九十年的测量技术及专家经验，PTB认证测量软件平台CALYPSO，简捷、极佳的操作友好性及精确的算法，兼顾内外几何量尺寸测量领域，产品质量及创新享誉全球逆向工程数模比对缺陷分析尺寸测量厚度分析实际值比对装配分析X射线断层扫描测量技术-ZEISSMETROTOMX-raycomputedtomographymeasurement.–ZEISSMETROTOM快速定义元素，最大化减少点击次数，提高编程效率无需重复选择，快速调用子程序定义常用功能界面，展现易用性及提升编程效率一键式输出选定特性的图形 报告 软件系统测试报告下载sgs报告如何下载关于路面塌陷情况报告535n,sgs报告怎么下载竣工报告下载 点击测量报告要素直接定位程序中相应特性并编辑，极大提升编程及程序优化效率支持触屏式操作，定义常用功能界面，展现易用性及提升编程效率自动元素排序功能，缩短程序运行路径及程序运行时间可视化测量技术-ZEISSCALYPSO2014Visualmetrology.多功能一体方案-ZEISSO-INSPECTFullfunctionalitiesallinone–ZEISSO-INSPECT特征Attributes收益及优势Benefits&advantagesVASTXXT连续扫描测头VASTXXTscanningsensor微测力Lowermeasuringforce曲线，曲面，轮廓度测量及高效率Curve，freeformmeasurement&efficiency塑料产品的最佳测量解决方案BestmeasuringsolutionforplasticpartsDiscoveryV12连续变焦镜头DiscoveryV12zoomlens其低几何扭曲特性，即便在视场边界位置亦可获取精确测量数据Lowgeometricdistortionlens，muchmoreaccurateinnotonlyFOVmiddleVASTXXTTL1或VASTXXTTL3更灵活的测头系统Moreflexiblesensor探针系统重量及长度•Weightofstylussystem•Lengthofstyli宽温工作范围+18to+30°CTemperaturestability:+18to+30°C适用于车间测量Suitableforworkshopmeasurement整体机器尺寸小Smallinstature低功耗，无需压缩空气Lowpowerconsumption600VA,nocompressedairrequired占地面积小Smallfootprint节约客户能源成本Customerenergycostsavings成功典范-ZEISSCONTURA9/12/8RDSAsuccessstory.–ZEISSCONTURA9/12/8RDS特征Attributes收益及优势Benefits&advantagesRONt:1.8um/THP:2.8um/50sMPE-E0:1.8+L/350um/PFTU:1.8um高精度轮廓测量及高效Highaccurateformmeasurement&highefficiency导轨技术的最佳选择（陶瓷或CARAT）Bestchoiceofguidewaytechnology(CeramicorCARAT®)抗环境变化、潮湿的高强度及稳定性offersstiffnessandstabilityagainsttemperaturechanges,moisture,andothercontaminants.RDS/VASTXXT及LineScan(RDS)VASTXTgold或VASTXTRgold(aktiv)灵活的测头系统Flexiblesensors探针系统重量及长度•Weightofstylussystem；Lengthofstyli蔡司扫描特征(aktiv)ZEISSscanningfeatures•Active扫描•VASTnavigator•Quickchange智能、精确、更快速Intelligent,accurate&muchfaster四面环抱气浮轴承Wraparoundairbearingconstructiononallthreeguideways提供高速及加速条件下的强度及稳定性Providesrigidityandstabilityatmaximumspeedsandaccelerations.极小气浮间隙的蔡司气浮轴承ZEISSairbearingtechnologywithminimumairgap更稳定及更低的压缩空气耗气量Morestable&provideslessairconsumption压缩空气节省技术AirSaver成本节省Costsaving精确及更高性能-ZEISSACCURA9/12/8Precision&moreperformance.–ZEISSACCURA9/12/8特征Attributes收益及优势Benefits&advantagesRONt:1.4um/THP:2.0um/40sMPE-E0/E150:1.2+L/350um,PFTU:1.2um1.9+L/150(HTG15-30°C)PSTM/PFTM/PLTM高精度轮廓测量及高效，无需特殊校准Highaccurateformmeasurement&highefficiency,no“precisioncalibration”required高精度多探针测量、四轴测量Highaccuratemulti-stylusmeasurement,4axismeasurement导轨技术的最佳选择（陶瓷或CARAT）Bestchoiceofguidewaytechnology(CeramicorCARAT®)抗环境变化、潮湿的高强度及稳定性offersstiffnessandstabilityagainsttemperaturechanges,moisture,andothercontaminants.MASSVASTgold、VASTXTRgold及LineScan更灵活的多测头系统,即插即用Moreflexiblemulti-sensor,plug&play探针系统重量及长度•Weightofstylussystem；Lengthofstyli蔡司扫描特征ZEISSscanningfeatures•Active扫描•VASTnavigator•VASTperformance智能、精确、更快速Intelligent,accurate&muchfasterRTAB/RT2MPE_FR,FT,FA高精度四轴测量Highaccurate4axismeasurement压缩空气节省技术AirSaver成本节省Costsaving小体形，高精准-ZEISSMICURAVASTXTSmallinstature,highaccuracy–ZEISSMICURAVASTXT特征Attributes收益及优势Benefits&advantagesRONt:0.9um/THP:1.2um/40sMPE-E0:0.7+L/400um/PFTU:0.8um高精度轮廓测量及高效，无需特殊校准Highaccurateformmeasurement&highefficiency,no“precisioncalibration”required固定式平台陶瓷科技开放桥式设计Openbridgedesignwithceramic-technologywithstationarymachinetable承载：280kgMax.loading承载更高，相对移动式平台，装夹要求更低，精度与工件重量无关，移动速度与工件重量无关Higherloading,comparedtomovingtable•Nomorestabilefixturesnecessary•Accuracyisnotdependonloading•MovingspeedisnotdependonloadingVASTXTgold或VASTXTRgold更灵活的主动式测头系统Moreflexibleactivesensor探针系统重量及长度•Weightofstylussystem,lengthofstyli蔡司扫描特征ZEISSscanningfeatures•Active扫描•VASTnavigator•VASTperformance智能、精确、更快速Intelligent,accurate&muchfaster整体机器尺寸小Smallinstature占地面积小Smallfootprint绝佳的精度与重复性-ZEISSPRISMOnavigator9/15/7Excellentaccuracy&repeatability.–ZEISSPRISMOnavigator9/15/7特征Attributes收益及优势Benefits&advantagesRONt:1.0um/THP:1.7um/40sMPE-E0/E150:0.9+L/350um,PFTU:1.0um1.2+L/250um(15-30°C)PSTM/PFTM/PLTM高精度轮廓测量及高效，无需特殊校准Highaccurateformmeasurement&highefficiency,no“precisioncalibration”required高精度多探针测量Highaccuratemulti-stylusmeasurement热隔绝台面，全封闭横梁，Y轴导轨双侧防护FullyenclosedX-axisguideway,enclosedguidewayonbothsidesofY-axis,isolatingtable.热力及微颗粒、粉尘隔绝Thermo&particle,dustisolationforscalesetc减少服务及维护成本Reduceservice&maintenancecost(Innovation6)固定式平台陶瓷科技开放桥式设计Openbridgedesignwithceramic-technologywithstationarymachinetable承载更高，相对移动式平台，装夹要求更低，精度与工件重量无关，移动速度与工件重量无关Higherloading,comparedtomovingtableNomorestabilefixturesnecessary,accuracyisnotdependonloadingMovingspeedisnotdependonloadingMASSVASTgold或VASTXTRgold更灵活的多测头系统,即插即用Moreflexiblemulti-sensor,plug&play探针系统重量及长度•Weightofstylussystem；Lengthofstyli蔡司扫描特征ZEISSscanningfeaturesActive扫描,VASTnavigator,VASTperformance智能、精确、更快速Intelligent,accurate&muchfasterRTAB/RT2MPE_FR,FT,FA高精度四轴测量Highaccurate4axismeasurement压缩空气节省技术AirSaver成本节省Costsaving生产中的精准测量-ZEISSDuraMaxAccuratemeasurementinproduction–ZEISSDuraMax特征Attributes收益及优势Benefits&advantagesRONt:2.4um/THP:2.9um/55sMPE-E0:2.4+L/300um(18-22°C)2.9+L/200um(18-30°C)提供符合ISO标准，18-30°C宽温条件下的高可靠性三维精度Deliversreliable3DaccuracycompliantwithISOstandardsatatemperaturerangeof18-30°C.VASTXXT更快、精确及更可靠的测量Faster,moreaccurate,morereliablemeasuring多功能Fullfunctonality量规及手动量仪替代方案Replacementforgagesandmanualinspectionequipment玻璃陶瓷光栅尺Glassceramiclengthmeasuringsystem宽温条件下极佳的测量精度Forahightemperaturerangewithhighaccuracy无需压缩空气Nocompressedair成本节省Costsavingforenergy整体机器尺寸小Smallinstature占地面积小SmallfootprintX射线断层扫描测量技术-ZEISSMETROTOMX-raycomputedtomographymeasurement.–ZEISSMETROTOM特征Attributes收益及优势Benefits&advantagesPS:3.0um/PF:4.0umMPE-SD:4.0+L/100um(18-22°C)（130KV/39W）提供符合VDI/VDE标准的高可靠性三维精度Deliversreliable3DaccuracycompliantwithVDI/VDEstandards焦距Focus&detectordistance：800mm极佳的光学放大倍率Excellentopticalmagnification多功能Fullfunctonality满足多方面需求Fulfillwidevarietyrequests玻璃陶瓷光栅尺Glassceramiclengthmeasuringsystem宽温条件下极佳的测量精度Forahightemperaturerangewithhighaccuracy无需压缩空气Nocompressedair成本节省Costsavingforenergy整体机器尺寸小Smallinstature占地面积小Smallfootprint12345678PRISMOnavigatorCONTURA700/1000CONTURA900/1200ACCURAVASTXXTTL1VASTXXTTL3VASTXXTTL4NSPNSPViScanLineScan(Rev.1)LineScan(Rev.2)RenishawTP20VASTXTRgoldVASTgoldHTGOptionOptionOptionMASSIncl.OptionActivedampingNSPOptionWirelesspanelOptionOptionVASTnavigatorIncl.Incl.VASTnavigatorCONTURAIncl.Incl.VASTperformanceIncl.OptionFlyscanQuickchangeOptionOptionRotarytableRT-ABbuilt-in/surfacemountedOptionOptionBellowsIncl.Y-axisY-axisOptionMCC800controllerOptionOptionAirSaverIncl.OptionOptionIncl.SafetypositionOptionOptionOptionOptionReducedstandOption20152015Option这一刻，您不仅获知了问题所在，更得到了专业的解决方案。蔡司，成就这一刻。