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Instrumentation PTFE Hose, Thermoplastic Tubing, Fittings and Accessories Catalog 4200-INST November 2004 2 Parker Hannifin Corporation Parflex Division Ravenna, OH Parker thermoplastic tubing, fittings, and PTFE hose products support instrumentation process systems. For critical applications that require accurate control and dependable sample transport, Parker Hannifin is the only manufacturer that can provide such an extensive range of products to meet the challenge in any process. With over 2,700 product lines, solving instrumentation system needs is our goal. PTFE Hose Parflex® PTFE hose is manufactured with the highest quality, high performance PTFE material available. Parflex® PTFE hose offer excellent chemical resis- tance, flexibility and temperature resistance. PTFE hose is available in static-dissipated or heavy wall low permeation constructions. Hose assemblies can be quickly made to your specifi- cation with Parker 91N series fittings attached, tested and delivered complete and ready to use to your site. The most common end connections available include: • A-LOK® Compression • CPI™ Compression • Tube Stub • Male NPT • And many others Thermoplastic Reinforced Hose In addition to PTFE hose, Parker offers one of the most extensive lines of thermoplastic hose available in the market. Parker thermoplastic hose offers long-term durability, clean core tubes and the industry’s highest level of abrasion resistant jackets available. For the long-term life of a system, Parker thermoplas- tic hose outperform rubber hose 10:1. Parker offers hoses for just about every application. From our General Hydraulic Hose 520N series to our Polyflex® 2440N series designed for high-pressure applications to 20,400 PSI, Parker has a hose avail- able to meet the most demanding system needs. Thermoplastic Tubing and Fittings When it comes to solving instrumentation needs, Parker is unmatched in the market for available thermoplastic tubing and fittings. We stock most thermoplastic tubing materials, such as: • Nylon • Polyethylene • Polypropylene • Polyurethane • Vinyl Our standard color is black, but many other colors are also available. As part of the complete system, Parker also has a full line of fittings specifically designed for use with our thermoplastic tubing, offering tight, sure, leak proof seal. Our TrueSeal™ fittings offer quick field connections, without the need for special tools. Our Fast & Tite® are the most complete line in the industry. The Par-Barb series is engineered with a 4-barb design that generates the maximum gripping and sealing power available in a barb connection, when used in conjunction with a hose clamp. These fittings are offered in a wide range of materials and temperatures such as: TrueSeal™ • Grey Acetal –20˚F to 180˚F • White Polypropylene 0˚F to 225˚F • Natural Kynar™ 0˚F to 275˚F Fast & Tite® • Black /White Polypropylene 0˚F to 212˚F • White Nylon –40˚F to 212˚F Par-Barb • Black Polyethylene –65˚F to 190˚F • White Nylon –40˚F to 200˚F KYNAR® is a registered trademark of Atochem North America, Inc. Hose Crimping Equipment Parker’s MiniKrimp™ crimper is a patent pending design. At just about 35 pounds, the MiniKrimp is the lightest and fastest low-cost, portable crimper on the market. It provides a factory style hose assembly on the job-site within seconds. The exclusive Parkalign™ feature correctly positions the fitting every time, while the unitized die train keeps die segments in place. The MiniKrimp is available with a number of options, including air over hydraulic, hand pump, vice mount or bench mount styles. GENERAL INFORMATION 3 Parker Hannifin Corporation Parflex Division Ravenna, OH Offer of Sale The items described in this document are hereby offered for sale by Parker Hannifin Corporation, its subsidiaries or its authorized distributors. This offer and its acceptance are governed by the provisions stated in the “Offer of Sale” located in Catalog 4660. WARNING FAILURE, IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE. This document and other information from Parker Hannifin Corporation, its subsidiaries and authorized distributors provide product and/or system options for further investigation by users having technical expertise. It is important that you analyze all aspects of your application and review the information concerning the product or system in the current product catalog. Due to the variety of operating conditions and applications for these products or systems, the user, through its own analysis and testing, is solely responsible for making the final selection of the products and systems and assuring that all performance, safety and warning requirements of the application are met. The products described herein, including without limitation, product features, specifications, designs, availability and pricing, are subject to change by Parker Hannifin Corporation and its subsidiaries at any time without notice. © Copyright 2004, Parker Hannifin Corporation. All Rights Reserved. PTFE HOSE How to order PTFE Hoses ................................. 4 919, 919B, 919J, 929, 929B ........................... 4-6 End fitting 91N series ......................................... 7 Thermoplastic Hose How to order Thermoplastic Hoses.................... 8 520N, 540P, 540N, 518C, 580N.................... 8-10 End fittings 55 series ....................................... 10 Accessories...................................................... 10 Crimping Equipment MiniKrimp, accessories and specifications ...... 11 Thermoplastic Tubing Introduction design features............................. 12 Thermoplastic Tubing selection chart .............. 12 Tubing and part number selection chart .......... 13 Thermoplastic Fittings Introduction design features............................. 14 TrueSeal Fittings Charts .................................. 15 Fast & Tite Fittings Charts........................... 16-17 Par-Barb Charts .......................................... 18-19 Polyflex Hose Introduction ...................................................... 20 Polyflex Hose Chart ......................................... 20 How to order Polyflex Hoses............................ 21 INDEX 4 Parker Hannifin Corporation Parflex Division Ravenna, OH Introduction Parker reinforced PTFE hose is manufactured with a high-performance PTFE core material. Our PTFE hose provide fluid conveyance solutions for a wide range of applications across many markets. Parker PTFE hose offer excellent chemical resistance and is virtually inert to all chemical. Many other benefits of Parker PTFE hose include: • Extreme high and low temperature range • Low friction minimizes pressure drops and deposits • Exceptional chemical resistance • Stainless steel braid reinforcement is cleaned to reduce hydrocarbon content • High purity non-contaminating material for pure system applications • Flexibility allows motion, vibration dampening and easier routing & installation BENEFITS: How to Order TYPE OF CONNECTION P=Permanent Crimp 919 919B 919J 929 929B 01 = Male NPT 03 = Male JIC 37° 06 = Female SAE (JIC) 37° Swivel AL = A-LOK® Compression P6 = CPI™ Compression (nut & ferrule) TU = Universal Tube Stub HV = Male Vacuseal VH = Female Vacuseal HOSE STYLE 1ST END CONNECTION 2ND END CONNECTION 1ST END DASH SIZE 2ND END DASH SIZE 02=1/8" 04=1/4" 06=3/8" 08=1/2" 12=3/4" 16=1" 04=3/16" 06=5/16" 08=13/32" 12=5/8" 16=7/8" C=Stainless Overall length is expressed in inches measured from extreme end to end. Except elbow fittings which are measured from centerline or the seat. P 919 TU AL 08 08 08 C - 36 HOSE I.D. DASH SIZE FITTING MATERIAL OVERALL ASSEMBLY LENGTH (INCHES) Other End Connections and styles available. See Parflex 4660 catalog at www.Parker.com for additional details. Assemblies are to be measured extreme end to end. Exception: 1. Face seal type fittings shall be measured from sealing to face. 2. Where elbow fittings are used, measurement shall be to the centerline of the sealing surface of the elbow end. 3. “A-LOK®” and “CPI™” fittings are measured from tube stops. 919 PTFE HOSE PTFE Hose INCHES/HG INCHES MM INCHES MM INCHES MM PSI MPA INCHES MM LBS/FT KG/M 919-4 28 3/16 5 5/16 8 .030 .762 3000 20.7 2.0 51 0.056 0.09 80C-T04N 919-5 28 1/4 6 3/8 10 .030 .762 3000 20.7 3.0 76 0.086 0.13 80C-T05N 919-6 28 5/16 8 7/16 11 .030 .762 2500 17.2 4.0 102 0.103 0.15 80C-T06N 919-8 28 13/32 10.5 17/32 14 .030 .762 2000 13.8 5.0 127 0.126 0.19 80C-T08N 919-10 28 1/2 12.5 5/8 16 .030 .762 1500 10.3 6.5 165 0.149 0.22 80C-T10N 919-12 12 5/18 16 3/4 19 .030 .762 1200 8.3 7.5 191 0.186 0.28 80C-T12N 919-16 14 7/8 22 1-1/32 26 .035 .889 1000 6.9 9.0 229 0.268 0.4 80C-T16N Construction: Smooth bore natural PTFE core tube with a type 304 stainless steel braided wire reinforcement. Typical applications: Instrumentation lines, analyzer sampling lines and for areas that require tight routing. Temperature range: -100°F to +450°F (-73°C to +232°C) HOSE SERIES - DASH SIZE VACUUM RATING HOSE I.D. MAX. HOSE O.D. WALL THICKNESS MAXIMUM WORKING PRESSURE MINIMUM BEND RADIUS WEIGHT CRIMP DIEPART NO. PTFE HOSE 5 Parker Hannifin Corporation Parflex Division Ravenna, OH INCHES/HG INCHES MM INCHES MM INCHES MM PSI MPA INCHES MM LBS/FT KG/M 919J-4-Red 28 3/16 5 0.45 11 .030 .762 3000 20.7 2.0 51 0.124 0.19 80C-T04J 919J-6-Red 28 5/16 8 0.58 15 .030 .762 2500 17.2 4.0 102 0.165 0.25 80C-T06J 919J-8-Red 28 13/32 10.5 0.68 17 .030 .762 2000 13.8 5.0 127 0.202 0.3 80C-T08J 919J-10-Red 28 1/2 12.5 0.78 20 .030 .762 1500 10.3 6.5 165 0.236 0.35 80C-T10J 919J-12-Red 12 5/18 16 0.91 23 .030 .762 1200 8.3 7.5 191 0.291 0.43 80C-T12J Construction: Smooth bore natural PTFE core tube with a type 304 stainless steel braided wire reinforcement and a red extruded silicone jacket. Typical applications: Transfer lines for most chemicals, coolant lines, adhesive dispensing, compressed air and gases. Areas where a protective cover is required to prevent contamination off of the braided hose. Areas where stainless wire needs protected from fraying. Silicone cover is red and rated for temperatures 450¡F and is steam cleanable. Temperature range: -100°F to +450°F (-73°C to +232°C) HOSE SERIES - DASH SIZE VACUUM RATING HOSE I.D. WALL THICKNESS MAXIMUM WORKING PRESSURE MINIMUM BEND RADIUS WEIGHT CRIMP DIEPART NO. 919J PTFE Hose Silicone Jacketed PTFE Hose 919B PTFE Hose Static-Dissipative Hose INCHES/HG INCHES MM INCHES MM INCHES MM PSI MPA INCHES MM LBS/FT KG/M 919B-5 28 1/4 6 3/8 10 .030 .762 3000 20.7 3.0 76 0.086 0.13 80C-T05N 919B-6 28 5/16 8 7/16 11 .030 .762 2500 17.2 4.0 102 0.103 0.15 80C-T06N 919B-8 28 13/32 10.5 17/32 14 .030 .762 2000 13.8 5.0 127 0.126 0.19 80C-T08N Construction: Smooth bore black PTFE core tube with a type 304 stainless steel braided wire reinforcement. Typical applications: Static-Dissipative PTFE black core tube. Transfer line for most chemicals, hot oils, fuel lines, coolant and steam transfer. Compressed air and gases. Adhesive dispensing, paints and coating materials. Temperature range: -100°F to +450°F (-73°C to +232°C) HOSE SERIES - DASH SIZE VACUUM RATING HOSE I.D. MAX. HOSE O.D. WALL THICKNESS MAXIMUM WORKING PRESSURE MINIMUM BEND RADIUS WEIGHT CRIMP DIEPART NO. 929 PTFE Hose Heavy Wall Low Permeation Hose INCHES/HG INCHES MM INCHES MM INCHES MM PSI MPA INCHES MM LBS/FT KG/M 929-4 28 3/16 5 5/16 8 .040 1.02 3000 20.7 2.0 51 0.06 0.09 80C-T04N 929-6 28 5/16 8 7/16 11 .040 1.02 2500 17.2 4.0 102 0.13 0.15 80C-T06N 929-8 28 13/32 10.5 9/16 14 .042 1.07 2000 13.8 5.0 127 0.126 0.19 80C-T08N 929-12 12 5/18 16 3/4 19 .048 1.22 1200 8.3 7.5 191 0.186 0.28 80C-T12N 929-16 14 7/8 22 1-1/8 26 .048 1.22 1250 6.9 9.0 229 0.268 0.4 80C-T16H Construction: Smooth bore natural PTFE core tube with a type 304 stainless steel braided wire reinforcement. Typical applications: Instrumentation lines, analyzer sampling lines and for areas that require tight routing. Temperature range: -100°F to +450°F (-73°C to +232°C) HOSE SERIES - DASH SIZE VACUUM RATING HOSE I.D. MAX. HOSE O.D. WALL THICKNESS MAXIMUM WORKING PRESSURE MINIMUM BEND RADIUS WEIGHT CRIMP DIEPART NO. PTFE HOSE MAX. HOSE O.D. PTFE HOSE 929B PTFE Hose Static Dissipative Heavy Wall Low Permeation Hose INCHES/HG INCHES MM INCHES MM INCHES MM PSI MPA INCHES MM LBS/FT KG/M 929B-4 28 3/16 5 5/16 8 .040 1.02 3000 20.7 2.0 51 0.06 0.09 80C-T04N 929B-6 28 5/16 8 7/16 11 .040 1.02 2500 17.2 4.0 102 0.13 0.15 80C-T06N 929B-8 28 13/32 10.5 9/16 14 .042 1.07 2000 13.8 5.0 127 0.126 0.19 80C-T08N 929B-12 12 5/18 16 3/4 19 .048 1.22 1200 8.3 7.5 191 0.186 0.28 80C-T12N 929B-16 14 7/8 22 1-1/8 26 .048 1.22 1250 6.9 9.0 229 0.268 0.4 80C-T16N Construction: Smooth bore black PTFE core tube with a type 304 stainless steel braided wire reinforcement. Typical applications: Static-Dissipative PTFE black core tube. Transfer line for most chemicals, hot oils, fuel lines, coolant and steam transfer. Compressed air and gases. Adhesive dispensing, paints and coating materials. Applications requiring enhanced permeation resistance. Temperature range: -100°F to +450°F (-73°C to +232°C) HOSE SERIES - DASH SIZE VACUUM RATING HOSE I.D. MAX. HOSE O.D. WALL THICKNESS MAXIMUM WORKING PRESSURE MINIMUM BEND RADIUS WEIGHT CRIMP DIEPART NO. 91N Series PTFE Fittings 6 Parker Hannifin Corporation Parflex Division Ravenna, OH PTFE HOSE HOSE DASH SIZEEND CONNECTION STYLE 919/929 HOSE STAINLESS FITTING FITTING NUMBER (01) Male Taper Pipe Rigid 10191N-4-4C -4 10191N-6-6C -6 10191N-8-8C -8 10191N-12-12C -12 10191N-16-16C -16 10191N-20-20C -20 10391N-4-4C -4 10391N-6-6C -6 10391N-8-8C -8 10391N-16-16C -16 10691N-4-4C -4 10691N-6-6C -6 10691N-16-16C -16 10691N-20-20C -20 1AL91N-4-4C -4 1AL91N-6-6C -6 1AL91N-8-8C -8 1AL91N-12-12C -12 1AL91N-16-16C -16 (AL) A-LOK® Compression (06) Female (JIC) 37° Swivel (03) Male (JIC) 37° PTFE FITTINGS HOSE DASH SIZEEND CONNECTION STYLE 919/929 HOSE STAINLESS FITTING FITTING NUMBER (P6) CPI™ Compression (Nut & Ferrule) 1P691N-4-4C -4 1P691N-6-6C -6 1P691N-8-8C -8 1P691N-12-12C -12 1P691N-16-16C -16 1TU91N-4-4C -4 1TU91N-6-6C -6 1TU91N-8-8C -8 1TU91N-16-16C -16 1TU91N-20-20C -20 1HV91N-4-4C -4 1HV91N-6-6C -6 1HV91N-8-8C -8 1VH91N-4-4C -4 1VH91N-6-6C -6 1VH91N-8-8C -8 (VH) Female VacuSeal (HV) Male VacuSeal (TU) Tube Stub PTFE ACCESSORIES HOSE 919/929 -4 0.32 - 5 0.40 - -6 0.46 - FS-F-8 8 0.56 2613-13CR FS-F-10 -10 0.66 2613-16CR FS-F-12 -12 0.79 2613-20CR FS-F-14 -16 1.05 2613-28CR FS-F-20 -20 1.32 2613-37CR FS-F-24 DASH SIZE MAX. O.D. INTERNAL FLAT SPRING FIRE SLEEVE Other hose style accessories can be found by visiting www.Parker.com Fire Sleeves & Flat Springs 7 Parker Hannifin Corporation Parflex Division Ravenna, OH 8 Parker Hannifin Corporation Parflex Division Ravenna, OH THERMOPLASTIC HOSE Introduction Parflex reinforced thermoplastic hose has the industry’s highest level of abrasion resistance, outlasting rubber hose in lab tests by as much as 10:1. Hoses are available in long lengths, reducing short hose lengths. Parflex hoses are lighter in weight than comparably sized rubber hoses, in some cases up to 40% lighter. UV resistant jacket, tight bend radius. Other benefits include: • Long shelf life, thermoplastic hoses do not continuously cure. • Easy to cut and couple. • UV resistant • Low volumetric expansion, less energy loss and faster reaction times. • Clean core tubes reduce the possible contamination of hydraulic systems • Tight bend radius. BENEFITS: How to Order 01 = Male NPT 03 = Male JIC 37° 06 = Female SAE (JIC) 37° Swivel AL = A-LOK® Compression P6 = CPI™ Compression (nut & ferrule) TU = Universal Tube Stub HOSE STYLE 1ST END CONNECTION 2ND END CONNECTION 1ST CONNECTION DASH SIZE 2ND CONNECTION DASH SIZE 02=1/8" 04=1/4" 06=3/8" 08=1/2" 12=3/4" 16=1" 04=1/4" 06=3/8" 08=1/2" 12=3/4" 16=1" C=Stainless Overall length is expressed in inches measured from extreme end to end. Except elbow fittings which are measured from centerline or the seat. 520N TU AL 08 08 08 C - 36 HOSE I.D. DASH SIZE FITTING MATERIAL OVERALL ASSEMBLY LENGTH (INCHES) 520N 540P 540N 518C 580N 520N General Hydraulic Hose INCHES/HG INCHES MM INCHES MM PSI MPA INCHES MM LBS/FT KG/M 520N-4 28 1/4" 6 0.51 13 5000 34.5 2.0 51 0.06 0.09 80C-P04 520N-6 28 3/8" 10 0.65 16 4000 27.6 2.5 64 0.08 0.12 80C-P06 520N-8 28 1/2" 13 0.81 21 3500 24.1 4.0 102 0.13 0.19 80C-P08 Construction: Nylon Core Tube, Aramid Fiber Reinforcement, Black Perforated Urethane Jacket. Meets or exceeds SAE 100R8 performance. Typical applications: Hydraulic and pneumatic circuits and systems. Ideal in hot water applications. Temperature range: -40°F to +212°F (-40°C to +100°C) Fittings: Use 55 series only. HOSE SERIES - DASH SIZE VACUUM RATING HOSE I.D. MAX. HOSE O.D. MAXIMUM WORKING PRESSURE MINIMUM BEND RADIUS WEIGHT CRIMP DIEPART NO. For additional information about Parflex hose, including information about construction, typical applications and installation, contact your authorized Parker Instrumentation Distributor. HoHow to order part derivation is applicabe to all hose assemblies in this catalog. 9 PTFE 919 AND 929 HOSETHERMOPLASTIC HOSE Parker Hannifin Corporation Parflex Division Ravenna, OH 540P Specialty Water Hose INCHES/HG INCHES MM INCHES MM PSI MPA INCHES MM LBS/FT KG/M 540P-4 28 1/4" 6 0.50 13 2750 18.96 1-1/4 32 0.052 0.08 80C-P04 540P-6 28 3/8" 10 0.65 16 2250 15.51 2.0 51 0.086 0.13 80C-P06 540P-8 28 1/2" 13 0.81 21 2000 13.79 3.0 76 0.126 0.19 80C-P08 540P-12 28 3/4" 19 1.06 27 1250 8.62 6.0 152 0.17 0.25 80C-P12 Construction: Polyethylene Core Tube, Fiber Reinforcement, Aqua Perforated Urethane Jacket. Plasticizer free non-leaching core. Typical applications: Potable water delivery to remote sites. Distilled and de-ionized water. Low moisture permeability. Temperature range: -10°F to +150°F (-23°C to +66°C) Fittings: Use 55 series only. HOSE SERIES - DASH SIZE VACUUM RATING HOSE I.D. MAX. HOSE O.D. MAXIMUM WORKING PRESSURE MINIMUM BEND RADIUS WEIGHT CRIMP DIEPART NO. 540N Medium Pressure Hose INCHES/HG INCHES MM INCHES MM PSI MPA INCHES MM LBS/FT KG/M 540N-4 28 1/4" 6 0.51 13 2750 18.96 1-1/2 38 0.057 0.09 80C-P04 540N-6 28 3/8" 10 0.65 16 2250 15.51 2.0 51 0.086 0.13 80C-P06 540N-8 28 1/2" 13 0.81 21 2000 13.79 3.0 76 0.126 0.19 80C-P08 Construction: Nylon Core Tube, Fiber Reinforcement, Black Core Hose with Urethane Jacket. Meets or exceeds SAE 100R7 performance. Typical applications: Hydraulic and pneumatic circuits and systems, agriculture sprayers, urethane foam mixers, robotics, fire resistant fluid and hot water. Temperature range: -40°F to +212°F (-40°C to +100°C) Fittings: Use 55 series only. HOSE SERIES - DASH SIZE VACUUM RATING HOSE I.D. MAX. HOSE O.D. MAXIMUM WORKING PRESSURE MINIMUM BEND RADIUS WEIGHT CRIMP DIEPART NO. 518C Non-Conductive Hose INCHES/HG INCHES MM INCHES MM PSI MPA INCHES MM LBS/FT KG/M 518C-4 N/A 1/4" 6 0.47 12 2750 18.96 1-1/2 38 0.052 0.08 80C-P04J 518C-6 N/A 3/8" 10 0.63 16 2250 15.51 2.0 51 0.096 0.143 80C-P06 518C-8 N/A 1/2" 13 0.81 21 2250 15.51 3.0 76 0.148 0.221 80C-P08 Construction: Polyester Core Tube, Fiber Reinforcement, Orange Non-perforated Proprietary Jacket. Meets or exceeds SAE 100R7 performance. Typical applications: Medium pressure hydraulic service where permanent hydraulic circuit exposure and contact with high voltage may be encountered. Temperature range: -40°F to +212°F (-40°C to +100°C), limited to + 135F (57C) for synthetic hydraulic fluids and water-based fluids. Fittings: Use 55 series only. HOSE SERIES - DASH SIZE VACUUM RATING HOSE I.D.