*MeasurementSystemMeasurementSystemAnalysis*MeasurementSystem何謂量測系統 量測系統為作業程序、儀器設備、軟體以及人員的集合體，用以量測產品的品質特性*MeasurementSystem何謂量測系統GR&R:量測精度指標Gauge量測儀器本身Repeatability再現性:(EquipmentVariation) 目的:明白量測儀器本身之變異性 做法:同一位量測者使用同一個量測儀器對同一零組件的同一個特性進行多次量測，所獲得的量測值的變化量就是該量測裝置的再現性Reproducibility再生性:(AppraiserVariation) 目的:明白不同人員間或者不同量測儀器間之變異性 做法:由不同人員使用同一量具量測同一產品多次之後來估算其變異即當存在變異性時，每位量測者的量測平均值會有所不同。*MeasurementSystem何謂量測系統取得數據的條件再現性:(EquipmentVariation)◆同一人員 ◆相同的歸零條件◆同一產品 ◆同一位置◆同樣的環境條件 ◆數據要在短時間內取得 再生性:(AppraiserVariation)◆不同的人員 ◆不同的歸零條件◆不同的位置 ◆不同的環境◆數據宜在較長期間內取得*MeasurementSystem討論問題﹕1.儀器設備是否需要校驗?2.是否有人為或机台因素造成數据平均或變异數的誤差?3.儀器設備的解析度是否可提供使用?4.如何決定校驗周期及頻率問題*MeasurementSystem量測系統分析的目的二.分辨出統計制程管制(SPC)中,制程的特殊原因.如果量測系統本身的誤差很大,則在使用SPC時,特殊原因所造成的變异可能為量測系統的變异所掩蓋,從而無法分辨出特殊原因.一.确認量測系統是否能滿足制程使用需求對新購及經維修校驗合格后的量具設備,确認是否能提供客觀及正确的分析評价(設備的使用性﹑制程數据的可用性).因此在進行統計製程管制時，必須先進行量測系統的分析，以確定量測系統在穩定狀態下才可用統計製程分析來監控製程或產品變異，以避免得到不確實的決策區間及管制圖上的錯誤訊息*MeasurementSystem量測系統分析的目的縮短產品變異與總變異之差距*MeasurementSystem量測系統分析的做法 計數值GR&R(AttributeGRRDataSheet) 計量值GR&R(VariableGRRDataSheet)*MeasurementSystem 計數值GR&R(Go-Nogo)1-1準備30個黃金樣本,其中5個為已知不良品,25個為已知良品1-2將30個樣本,給其編號,ex:001~0301-3將30個樣本依序Load至二台測試設備,進行測試2-1每個樣本在第一台測試設備重複3次測試,當判定正確時,合格品判定為合格,不合格品判定為不合格時,紀錄為12-2當判定不正確時,合格品判定為不合格,不合格品判定為合格時,紀錄為02-3依序將30個樣本測完,測完後按2-1順序,進行第二台測試設備測試3-1將每個樣本的測試結果紀錄於AttributeGRRDataSheet進行公式運算3-2判定分為測試設備內之再現性分析與測試設備間之再生性分析3-3當再現性與再生性皆Pass後,才能算合格,任一項Fail,則判定此設備須進行檢修與校驗量測系統分析的做法-AttributeGRR*MeasurementSystem(1)測試設備內部之一致性能力評估量測系統分析的做法-AttributeGRR假設條件:測試設備判别一致性能力(Pi)大於80%(P0),顯著水準a=5%計算設:虛無假設H0:Pi≦80%對立假設H1:Pi>80%標準化若Z(AD)>Za,則RejectH0Z(AD)<Za,則NotRejectH0右尾檢定Chart1 0.0001338302 0.0001986555 0.0002919469 0.0004247803 0.0006119019 0.0008726827 0.0012322192 0.0017225689 0.0023840882 0.0032668191 0.0044318484 0.0059525324 0.0079154516 0.0104209348 0.0135829692 0.0175283005 0.0223945303 0.0283270377 0.0354745928 0.043983596 0.0539909665 0.0656158148 0.0789501583 0.0940490774 0.1109208347 0.1295175957 0.1497274656 0.171368592 0.194186055 0.217852177 0.2419707245 0.2660852499 0.2896915528 0.3122539334 0.3332246029 0.3520653268 0.3682701403 0.3813878155 0.391042694 0.3969525475 0.3989422804 0.3969525475 0.391042694 0.3813878155 0.3682701403 0.3520653268 0.3332246029 0.3122539334 0.2896915528 0.2660852499 0.2419707245 0.217852177 0.194186055 0.171368592 0.1497274656 0.1295175957 0.1109208347 0.0940490774 0.0789501583 0.0656158148 0.0656158148 0.0539909665 0.0539909665 0.043983596 0.043983596 0.0354745928 0.0354745928 0.0283270377 0.0283270377 0.0223945303 0.0223945303 0.0175283005 0.0175283005 0.0135829692 0.0135829692 0.0104209348 0.0104209348 0.0079154516 0.0079154516 0.0059525324 0.0059525324 0.0044318484 0.0044318484 0.0032668191 0.0032668191 0.0023840882 0.0023840882 0.0017225689 0.0017225689 0.0012322192 0.0012322192 0.0008726827 0.0008726827 0.0006119019 0.0006119019 0.0004247803 0.0004247803 0.0002919469 0.0002919469 0.0001986555 0.0001986555 0.0001338302 0.0001338302&A第&P頁接受域Acceptanceregion临界值CriticalValue拒绝域RejectionregionZ>Zanormal Z f(Z) -4 0.0001338302 -3.9 0.0001986555 -3.8 0.0002919469 -3.7 0.0004247803 -3.6 0.0006119019 -3.5 0.0008726827 -3.4 0.0012322192 -3.3 0.0017225689 -3.2 0.0023840882 -3.1 0.0032668191 -3 0.0044318484 -2.9 0.0059525324 -2.8 0.0079154516 -2.7 0.0104209348 -2.6 0.0135829692 -2.5 0.0175283005 -2.4 0.0223945303 -2.3 0.0283270377 -2.2 0.0354745928 -2.1 0.043983596 -2 0.0539909665 -1.9 0.0656158148 -1.8 0.0789501583 -1.7 0.0940490774 -1.6 0.1109208347 -1.5 0.1295175957 -1.4 0.1497274656 -1.3 0.171368592 -1.2 0.194186055 -1.1 0.217852177 -1 0.2419707245 -0.9 0.2660852499 -0.8 0.2896915528 -0.7 0.3122539334 -0.6 0.3332246029 -0.5 0.3520653268 -0.4 0.3682701403 -0.3 0.3813878155 -0.2 0.391042694 -0.1 0.3969525475 0 0.3989422804 0.1 0.3969525475 0.2 0.391042694 0.3 0.3813878155 0.4 0.3682701403 0.5 0.3520653268 0.6 0.3332246029 0.7 0.3122539334 0.8 0.2896915528 0.9 0.2660852499 1 0.2419707245 1.1 0.217852177 1.2 0.194186055 1.3 0.171368592 1.4 0.1497274656 1.5 0.1295175957 1.6 0.1109208347 1.7 0.0940490774 1.8 0.0789501583 1.9 0.0656158148 0.0656158148 2 0.0539909665 0.0539909665 2.1 0.043983596 0.043983596 2.2 0.0354745928 0.0354745928 2.3 0.0283270377 0.0283270377 2.4 0.0223945303 0.0223945303 2.5 0.0175283005 0.0175283005 2.6 0.0135829692 0.0135829692 2.7 0.0104209348 0.0104209348 2.8 0.0079154516 0.0079154516 2.9 0.0059525324 0.0059525324 3 0.0044318484 0.0044318484 3.1 0.0032668191 0.0032668191 3.2 0.0023840882 0.0023840882 3.3 0.0017225689 0.0017225689 3.4 0.0012322192 0.0012322192 3.5 0.0008726827 0.0008726827 3.6 0.0006119019 0.0006119019 3.7 0.0004247803 0.0004247803 3.8 0.0002919469 0.0002919469 3.9 0.0001986555 0.0001986555 4 0.0001338302 0.0001338302&A第&P頁Sheet5 &A第&P頁Sheet6 &A第&P頁Sheet7 &A第&P頁Sheet8 &A第&P頁Sheet9 &A第&P頁Sheet10 &A第&P頁Sheet11 &A第&P頁Sheet12 &A第&P頁Sheet13 &A第&P頁Sheet14 &A第&P頁Sheet15 &A第&P頁Sheet16 &A第&P頁MBD00020300.unknownGRR 料号:(PartNumber) 描述:(Description) 日期:(Date) 规格:(Specification) 总公差:(TTLTolerance) 测量单位:(GaugeUnit) 供应商:(Supplier) 填
表
关于同志近三年现实表现材料材料类招标技术评分表图表与交易pdf视力表打印pdf用图表说话 pdf
:(PreparedBy) 审核:(ReviewedBy) 操作员:(#Oprs) 实验:(#Trials) 样本组距:(Rp.) 0 操作员A(OPERATORA): 操作员B(OPERATORB): 操作员C(OPERATORC): UCL: 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000 样本(Sample) 实验1(Trial1) 实验2(Trial2) 实验3(Trial3) 全距(Range) 实验1(Trial1) 实验2(Trial2) 实验3(Trial3) 全距(Range) 实验1(Trial1) 实验2(Trial2) 实验3(Trial3) 全距(Range) Xp LCL: 0 0 0 0 0 0 0 0 0 0 1 0.0000 CL: 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 2 0.0000 3 0.0000 4 0.0000 5 0.0000 6 0.0000 7 0.0000 8 0.0000 9 0.0000 10 0.0000 总计(TTLS) Sum Sum Sum 管制测试(TESTFORCONTROL) 0.0000 管制上限(UpperControlLimit) 2.57 x 0.0000 = 0.000000 0.0000 Ifanyindividualrangeexceedsthislimit,themeasurementorreadingshouldbereviewed,repeated, 0.0000 corrected,ordiscardedasappropriate,andnewaveragesandrangesshouldbecomputed Factors #Trials 2 3 #Oprs 2 3 #Sample 10 K1 4.56 3.05 K2 3.65 2.70 K3 1.62 D4 3.27 2.57 n=#parts,t=#trials MEASUREMENTSYSTEM/GAUGE/CAPABILITY Repeatability %Tolerance 设备的变异性(再现性): = 3.05 x 0.0000 = 0.000000 0.0% (EquipmentVariation:EV)("Repeatability") Calculations Reproducibility %Tolerance 2op 3op 人员的变异性(再生性): = 0.000000 0.0% (K2*Xdiff)2 0.000000 0.000000 (AppraiserVariation:AV)("Reproducibility") (EV)2/nxr 0.000000 Total %Tolerance Diff 0.000000 0.000000 量测系统的"再现性"与"再生性": = 0.000000 0.0% (Gauge"repeatability"and"reproducibility")(R&R) PV %Tolerance 零件的变异性(PartVariation)(PV)= RpxK3 = 0 0.0% 总体的变异性(TotalVariation)(TV)= = 0.000 结论(Conclusion): 0
表格
关于规范使用各类表格的通知入职表格免费下载关于主播时间做一个表格详细英语字母大小写表格下载简历表格模板下载
序号(FormNo.):703-ZC027-01(20030104)计量值GR&R数据表(VariableGR&RDataSheet)GRR UCL:LCL:CL:操作员A(OPERATORA):操作员B(OPERATORB):操作员C(OPERATORC):GRR_GoNoGo 料号:(PartNumber) 描述:(Description) 日期:(Date) 供应商:(Supplier) 填表:(PreparedBy) 审核:(ReviewedBy) 样本大小:SampleSize(k) 30 重复次数:RepeatTimes(n) 3 操作员A(OPERATORA): 操作员B(OPERATORB): 备注Remark 样本大小(SampleSize) 实验1Trial1 实验2Trial2 实验3Trial3 差异(A)Diff(A) 实验1Trial1 实验2Trial2 实验3Trial3 差异(B)Diff(B) 1 1 1 1 1 0 0 0 1 2 1 0 1 0 1 1 1 1 3 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 5 1 1 1 1 1 1 1 1 6 1 1 1 1 1 1 1 1 7 1 1 1 1 1 1 1 1 8 1 1 1 1 1 1 1 1 9 1 0 1 0 1 1 1 1 10 1 1 1 1 1 1 1 1 11 1 1 1 1 1 1 1 1 12 1 1 1 1 1 1 1 1 13 1 1 1 1 1 1 1 1 14 1 1 1 1 1 1 1 1 15 1 1 1 1 1 1 1 1 16 1 1 1 1 1 1 1 1 17 1 1 1 1 1 1 1 1 18 1 1 1 1 1 1 1 1 19 1 1 1 1 1 1 1 1 20 1 1 1 1 1 1 1 1 21 1 1 1 1 1 1 1 1 22 1 1 1 1 1 1 1 1 23 1 1 1 1 1 1 1 1 24 1 1 1 1 1 1 1 1 25 1 1 1 1 1 1 1 1 26 1 1 1 1 1 1 1 1 27 1 1 1 1 1 1 1 1 28 1 1 1 1 1 1 1 1 29 1 1 1 1 1 1 1 1 30 1 1 1 1 1 1 1 1 总计(TTLS) A 88 AD 28 B 87 BD 30 操作员A的正确性CorrectnessofA: = 0.9777777778 操作员A的一致性ConsistenceofA: = 0.93 操作员B的正确性CorrectnessofB: = 0.9666666667 操作员B的一致性ConsistenceofB: = 1.00 = 1.83 = 2.74 结论(Conclusion): PASS!!ThegaugeandinspectorApasstheGR&R PASS!!ThegaugeandinspectorBpasstheGR&RRChart计数值GR&R数据表(AttributeGR&RDataSheet)MBD0109C78C.unknownMBD010E73FA.unknownMBD011426DF.unknownMBD01144F69.unknownMBD012600C3.unknownMBD0125EE39.unknownMBD011444D6.unknownMBD010F7F92.unknownMBD01141A5B.unknownMBD010E8E7D.unknownMBD010D50EE.unknownMBD010D6030.unknownMBD010E658A.unknownMBD010D57EE.unknownMBD010B8A9B.unknownMBD010B8E83.unknownMBD010B7CDC.unknownMBD00FD3068.unknownMBD00FD372F.unknownMBD00FD2859.unknown*MeasurementSystem量測系統分析的做法-VariableGRR1-1準備10個黃金樣本,及設定要擷取之參數值1-2將10個樣本依序Load至二台測試設備,進行測試2-1每個樣本進行n=3次的量測(若牽涉到需人為判定產品特性時,則需分別量測)2-2依序將10個樣本測完3-1將每個樣本的測試結果紀錄於VariableGRR進行公式運算3-2當P/Tratio<=30%,則允許此量測設備上線使用 計量值GR&R*MeasurementSystem 計量值GR&R量測系統分析的做法-VariableGRR 使用平均值全距分析 使用ANOVA變異性分析*MeasurementSystemP/T值的計算 Step1:計算再現性所造成變異 Step2:計算再生性所造成變異 Step3: Step4:計算允差=上規格界線減去下規格界線 Step5:*MeasurementSystem 對10個部品進行量測,部品的規格為5.0±0.1mmMain ICTGaugeR&RResult Line P1 P2 AttributeGRRResult Pass Pass VariableGRRResult Pass Pass P/TrationofVariableGRR TesterS/N Result TesterS/N Result Item US40280111US40280112 US40280109US40280110 9V_Regulated 7.5% Pass 29.0% Pass aud_5V_analog 24.5% Pass 28.8% Pass V_2P5 14.7% Pass 18.8% Pass V_1P5 25.5% Pass 8.1% Pass V_1P5_vtt 12.0% Pass 12.7% Pass V_cpucore 14.2% Pass 19.2% Pass U4F1-Output 22.0% Pass 11.0% Pass VID_CLK 6.2% Pass 24.3% Pass R1C11 26.8% Pass 28.6% Pass R2E8 27.1% Pass 28.3% PassP1_ICT1__ICT2 ICT 2003.02.12 Agilent TerryJiang 30 3 US40280111 US40280112 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 5 1 1 1 1 1 1 1 1 6 1 1 1 1 1 1 1 1 7 1 1 1 1 1 1 1 1 8 1 1 1 1 1 1 1 1 9 1 1 1 1 1 1 1 1 10 1 1 1 1 1 1 1 1 11 1 1 1 1 1 1 1 1 12 1 1 1 1 1 1 1 1 13 1 1 1 1 1 1 1 1 14 1 1 1 1 1 1 1 1 15 1 1 1 1 1 1 1 1 16 1 1 1 1 1 1 1 1 17 1 1 1 1 1 1 1 1 18 1 1 1 1 1 1 1 1 19 1 1 1 1 1 1 1 1 20 1 1 1 1 1 1 1 1 21 1 1 1 1 1 1 1 1 22 1 1 1 1 1 1 1 1 23 1 1 1 1 1 1 1 1 24 1 1 1 1 1 1 1 1 25 1 1 1 1 1 1 1 1 26 1 1 1 1 1 1 1 1 27 1 1 1 1 1 1 1 1 28 1 1 1 1 1 1 1 1 29 1 1 1 1 1 1 1 1 30 1 1 1 1 1 1 1 1 A= 90 AD= 30 B= 90 BD= 30 A:ThesumofOperator/Gauge(A)correctivejudgment. B:ThesumofOperator/Gauge(B)correctivejudgment. AD:Thesumofconsistencyaftereverysampledo3trials. BD:Thesumofconsistencyaftereverysampledo3trials. WithinOperator/GaugeConsistencyEvaluation Hypothesis:Totesttheconsistencewithinoperator/gaugeisgreaterthan80%, = 1.00 = 1.00 = 1.00 = 1.00 = 2.74 = 2.74 Accept!! Accept!! BetweenOperator/GaugeConsistencyEvaluation = 0.00 Accept!! Accept 0&R&"TimesNewRoman,標準"AttributeGRRPage&Pof&N计数值GR&R数据表(AttributeGR&RDataSheet)P1_9V_Regulated US40280112/US40280111 ICT 2003.01.12 Agilent3070series3 1(9.45V~8.45V) 9V_Regulated Agilent TerryJiang 2 3 0.0809 US40280112 US40280111 UCL: 0.001347 0.001347 0.001347 0.001347 0.001347 0.001347 0.001347 0.001347 0.001347 0.001347 Xp LCL: 0 0 0 0 0 0 0 0 0 0 1 9.0197 9.0201 9.0201 0.0004 9.0308 9.0312 9.0312 0.0004 9.0255 CL: 0.0005 0.0005 0.0005 0.0005 0.0005 0.0005 0.0005 0.0005 0.0005 0.0005 2 8.9993 8.9996 8.9993 0.0003 8.9899 8.9902 8.9906 0.0007 8.9948 3 9.0468 9.0494 9.0498 0.0030 9.0520 9.0516 9.0516 0.0004 9.0502 4 8.9585 8.9589 8.9585 0.0004 8.9798 8.9802 8.9798 0.0004 8.9693 5 9.0294 9.0298 9.0298 0.0004 9.0301 9.0301 9.0305 0.0004 9.0300 6 9.0298 9.0294 9.0291 0.0007 9.0149 9.0145 9.0142 0.0007 9.0220 7 8.9951 8.9951 8.9951 0.0000 8.9968 8.9965 8.9965 0.0003 8.9959 8 9.0295 9.0294 9.0291 0.0004 9.0561 9.0572 9.0560 0.0012 9.0429 9 9.0291 9.0291 9.0291 0.0000 9.0013 9.0013 9.0013 0.0000 9.0152 10 9.0294 9.0294 9.0291 0.0003 8.9900 8.9899 8.9899 0.0001 9.0096 90.1666 90.1702 90.1690 0.0059 90.1417 90.1427 90.1416 0.0046 0.0006 0.0005 Sum 270.5058 Sum 270.4260 Sum 9.01686 9.01420 9.0142 2.57 x 0.0005 = 0.001347 9.0169 Ifanyindividualrangeexceedsthislimit,themeasurementorreadingshouldbereviewed,repeated, 0.0027 corrected,ordiscardedasappropriate,andnewaveragesandrangesshouldbecomputed Factors #Trials 2 3 #Oprs 2 3 #Sample 10 K1 4.56 3.05 K2 3.65 2.70 K3 1.62 D4 3.27 2.57 n=#parts,t=#trials MEASUREMENTSYSTEM/GAUGE/CAPABILITY Repeatability %Tolerance = 3.05 x 0.0005 = 0.001598 1.2% (EquipmentVariation:EV)("Repeatability") Calculations Reproducibility %Tolerance 2op 3op = 0.009705 7.4% 0.000094 0.000052 (AppraiserVariation:AV)("Reproducibility") 0.000000 R&R %Tolerance Diff 0.000094 0.000051 = 0.009835 P/T= 7.5% (Gauge"repeatability"and"reproducibility")(R&R) PV %Tolerance RpxK3 = 0.1310877 99.7% = 0.131 Pass,WithExcellentStability计量值GR&R数据表(VariableGR&RDataSheet)P1_9V_Regulated UCL:LCL:CL:操作员A(OPERATORA):操作员B(OPERATORB):操作员C(OPERATORC):P1_9V_Regulated(2) US40280112/US40280111 ICT 2003.01.12 Agilent3070series3 1(9.45V~8.45V) 9V_Regulated Agilent TerryJiang 3 3 0.0389 Anson Andy Alan UCL: 0.102800 0.102800 0.102800 0.102800 0.102800 0.102800 0.102800 0.102800 0.102800 0.102800 Xp LCL: 0 0 0 0 0 0 0 0 0 0 1 4.95 4.97 4.98 0.03 5.04 5.03 4.98 0.06 4.96 4.97 4.99 0.03 4.99 CL: 0.0400 0.0400 0.0400 0.0400 0.0400 0.0400 0.0400 0.0400 0.0400 0.0400 2 5.00 4.97 4.98 0.03 5.05 5.04 5.03 0.02 4.98 4.96 4.95 0.03 5.00 3 5.03 5.02 4.99 0.04 4.98 4.97 4.96 0.02 5.01 5.02 5.03 0.02 5.00 4 4.95 4.97 4.98 0.03 4.97 4.98 5.01 0.04 4.97 4.98 4.96 0.02 4.97 5 5.03 5.04 5.05 0.02 5.02 5.03 5.04 0.02 4.96 4.97 4.98 0.02 5.01 6 4.97 4.98 4.96 0.02 4.97 4.98 4.99 0.02 5.01 4.98 5.04 0.06 4.99 7 4.97 4.98 5.04 0.07 5.03 5.01 4.97 0.06 5.03 4.96 5.04 0.08 5.00 8 5.04 5.03 4.95 0.09 4.96 4.98 4.99 0.03 4.97 4.98 4.97 0.01 4.99 9 4.98 4.97 5.03 0.06 4.97 4.99 5.04 0.07 5.03 5.01 5.04 0.03 5.01 10 5.02 4.98 4.99 0.04 5.03 5.01 4.97 0.06 4.97 4.98 5.04 0.07 5.00 49.94 49.91 49.95 0.43 50.02 50.02 49.98 0.40 49.89 49.81 50.04 0.37 0.04 0.04 0.04 Sum 149.80 Sum 150.02 Sum 149.74 4.99 5.00 4.99 5.0 2.57 x 0.0400 = 0.102800 5.0 Ifanyindividualrangeexceedsthislimit,themeasurementorreadingshouldbereviewed,repeated, 0.01 corrected,ordiscardedasappropriate,andnewaveragesandrangesshouldbecomputed Factors 4.575 #Trials 2 3 #Oprs 2 3 #Sample 10 K1 4.56 3.05 K2 3.65 2.70 K3 1.62 1.4109589041 4.56 0.57 D4 3.27 2.57 n=#parts,t=#trials 1.4109589041 1.9074074074 3.0419373892 MEASUREMENTSYSTEM/GAUGE/CAPABILITY Repeatability %Tolerance = 3.05 x 0.0400 = 0.12 88.5% (EquipmentVariation:EV)("Repeatability") 1.6731643925 Calculations Reproducibility %Tolerance 2op 3op = 0.012 8.6% 0.001161 0.000635 (AppraiserVariation:AV)("Reproducibility") 0.000496 R&R %Tolerance Diff 0.000664 0.000139 = 0.123 P/T= 61.3% (Gauge"repeatability"and"reproducibility")(R&R) PV %Tolerance RpxK3 = 0.063 45.7% = 0.138 Fail,UndergoAnalysisRChartP1_9V_Regulated(2) 0.1028 0 0.04 0.03 0.06 0.03 0.1028 0 0.04 0.03 0.02 0.03 0.1028 0 0.04 0.04 0.02 0.02 0.1028 0 0.04 0.03 0.04 0.02 0.1028 0 0.04 0.02 0.02 0.02 0.1028 0 0.04 0.02 0.02 0.06 0.1028 0 0.04 0.07 0.06 0.08 0.1028 0 0.04 0.09 0.03 0.01 0.1028 0 0.04 0.06 0.07 0.03 0.1028 0 0.04 0.04 0.06 0.07UCL:LCL:CL:測量人員A:測量人員B:測量人員C:P1_aud_5V_analog US40280112/US40280111 ICT 2003.01.12 Agilent3070series3 0.4(5.1V~4.7V) aud_5V_analog Agilent TerryJiang 2 3 0.0353 US40280112 US40280111 UCL: 0.009650 0.009650 0.009650 0.009650 0.009650 0.009650 0.009650 0.009650 0.009650 0.009650 Xp LCL: 0 0 0 0 0 0 0 0 0 0 1 4.9935 4.9946 4.9953 0.0018 4.9855 4.9860 4.9863 0.0008 4.9902 CL: 0.0038 0.0038 0.0038 0.0038 0.0038 0.0038 0.0038 0.0038 0.0038 0.0038 2 4.9766 4.9778 4.9767 0.0012 4.9674 4.9690 4.9695 0.0021 4.9728 3 4.9582 4.9892 4.9904 0.0322 5.0236 5.0228 5.0209 0.0027 5.0009 4 5.0039 5.0064 5.0071 0.0032 4.9627 4.9621 4.9595 0.0032 4.9836 5 4.9927 4.9923 4.9930 0.0007 4.9931 4.9926 4.9921 0.0010 4.9926 6 4.9925 4.9932 4.9935 0.0010 4.9862 4.9884 4.9889 0.0027 4.9905 7 4.9693 4.9712 4.9721 0.0028 4.9683 4.9709 4.9718 0.0035 4.9706 8 4.9923 4.9930 4.9939 0.0016 5.0162 5.0197 5.0203 0.0041 5.0059 9 4.9929 4.9939 4.9944 0.0015 4.9778 4.9799 4.9810 0.0032 4.9867 10 4.9925 4.9941 4.9949 0.0024 4.9796 4.9818 4.9830 0.0034 4.9877 49.8644 49.9057 49.9113 0.0484 49.8604 49.8732 49.8733 0.0267 0.0048 0.0027 Sum 149.6814 Sum 149.6069 Sum 4.98938 4.98690 4.9869 2.57 x 0.0038 = 0.009650 4.9894 Ifanyindividualrangeexceedsthislimit,themeasurementorreadingshouldbereviewed,repeated, 0.0025 corrected,ordiscardedasappropriate,andnewaveragesandrangesshouldbecomputed Factors #Trials 2 3 #Oprs 2 3 #Sample 10 K1 4.56 3.05 K2 3.65 2.70 K3 1.62 D4 3.27 2.57 n=#parts,t=#trials MEASUREMENTSYSTEM/GAUGE/CAPABILITY Repeatability %Tolerance = 3.05 x 0.0038 = 0.011453 19.4% (EquipmentVariation:EV)("Repeatability") Calculations Reproducibility %Tolerance 2op 3op = 0.008820 15.0% 0.000082 0.000045 (AppraiserVariation:AV)("Reproducibility") 0.000004 R&R %Tolerance Diff 0.000078 0.000041 = 0.014455 P/T= 24.5% (Gauge"repeatability"and"reproducibility")(R&R) PV %Tolerance RpxK3 = 0.057186 97.0% = 0.059 Pass,WithAcceptableStabilityRChart计量值GR&R数据表(VariableGR&RDataSheet)P1_aud_5V_analog UCL:LCL:CL:操作员A(OPERATORA):操作员B(OPERATORB):操作员C(OPERATORC):P1_V_2P5 US40280112/US40280111 ICT 2003.01.12 Agilent3070series3 0.08(2.69V~2.61V) V_2P5 Agilent TerryJiang 2 3 0.0088 US40280112 US40280111 UCL: 0.000670 0.000670 0.000670 0.000670 0.000670 0.000670 0.000670 0.000670 0.000670 0.000670 Xp LCL: 0 0 0 0 0 0 0 0 0 0 1 2.6502 2.6502 2.6502 0.0000 2.6504 2.6501 2.6502 0.0003 2.6502 CL: 0.0003 0.0003 0.0003 0.0003 0.0003 0.0003 0.0003 0.0003 0.0003 0.0003 2 2.6559 2.6561 2.6559 0.0002 2.6540 2.6538 2.6540 0.0002 2.6550 3 2.6498 2.6499 2.6503 0.0005 2.6515 2.6513 2.6513 0.0002 2.6507 4 2.6505 2.6505 2.6507 0.0002 2.6553 2.6549 2.6548 0.0005 2.6528 5 2.6483 2.6484 2.6484 0.0001 2.6487 2.6489 2.6485 0.0004 2.6485 6 2.6583 2.6584 2.6586 0.0003 2.6558 2.6562 2.6564 0.0005 2.6573 7 2.6491 2.6493 2.6493 0.0002 2.6491 2.6494 2.6494 0.0003 2.6493 8 2.6484 2.6486 2.6486 0.0002 2.6506 2.6506 2.6508 0.0002 2.6496 9 2.6568 2.6568 2.6570 0.0002 2.6564 2.6564 2.6564 0.0000 2.6566 10 2.6483 2.6488 2.6486 0.0005 2.6502 2.6504 2.6504 0.0002 2.6495 26.5156 26.5170 26.5176 0.0024 26.5221 26.5220 26.5222 0.0028 0.0002 0.0003 Sum 79.5502 Sum 79.5663 Sum 2.65167 2.65221 2.6517 2.57 x 0.0003 = 0.000670 2.6522 Ifanyindividualrangeexceedsthislimit,themeasurementorreadingshouldbereviewed,repeated, 0.0005 corrected,ordiscardedasappropriate,andnewaveragesandrangesshouldbecomputed Factors #Trials 2 3 #Oprs 2 3 #Sample 10 K1 4.56 3.05 K2 3.65 2.70 K3 1.62 D4 3.27 2.57 n=#parts,t=#trials MEASUREMENTSYSTEM/GAUGE/CAPABILITY Repeatability %Tolerance = 3.05 x 0.0003 = 0.000795 5.5% (EquipmentVariation:EV)("Repeatability") Calculations Reproducibility %Tolerance 2op 3op = 0.001954 13.6% 0.000004 0.000002 (AppraiserVariation:AV)("Reproducibility") 0.000000 R&R %Tolerance Diff 0.000004 0.000002 = 0.002109 P/T= 14.7% (Gauge"repeatability"and"reproducibility")(R&R) PV %Tolerance RpxK3 = 0.01417743 98.9% = 0.014 Pass,WithAcceptableStabilityRChart计量值GR&R数据表(VariableGR&RDataSheet)P1_V_2P5 UCL:LCL:CL:操作员A(OPERATORA):操作员B(OPERATORB):操作员C(OPERATORC):P1_V_1P5 US40280112/US40280111 ICT 2003.01.12 Agilent3070series3 0.14(1.74V~1.62V) V_1P5 Agilent TerryJiang 2 3 0.006 US40280112 US40280111 UCL: 0.001246 0.001246 0.001246 0.001246 0.001246 0.001246 0.001246 0.001246 0.001246 0.001246 Xp LCL: 0 0 0 0 0 0 0 0 0 0 1 1.6536 1.6535 1.6536 0.0001 1.6440 1.6451 1.6448 0.0011 1.6491 CL: 0.0005 0.0005 0.0005 0.0005 0.0005 0.0005 0.0005 0.0005 0.0005 0.0005 2 1.6458 1.6457 1.6458 0.0001 1.6512 1.6513 1.6513 0.0001 1.6485 3 1.6529 1.6470 1.6471 0.0059 1.6532 1.6533 1.6531 0.0002 1.6511 4 1.6423 1.6423 1.6425 0.0002 1.6480 1.6479 1.6479 0.0001 1.6452 5 1.6473 1.6471 1.6471 0.0002 1.6472 1.6473 1.6473 0.0001 1.6472 6 1.6474 1.6471 1.6472 0.0003 1.6453 1.6456 1.6453 0.0003 1.6463 7 1.6494 1.6496 1.6494 0.0002 1.6497 1.6497 1.6496 0.0001 1.6496 8 1.6472 1.6472 1.6473 0.0001 1.6467 1.6467 1.6468 0.0001 1.6470 9 1.6471 1.6473 1.6471 0.0002 1.6491 1.6491 1.6492 0.0001 1.6482 10 1.6471 1.6472 1.6472 0.0001 1.6465 1.6465 1.6467 0.0002 1.6469 16.4801 16.4740 16.4743 0.0074 16.4810 16.4825 16.4820 0.0023 0.0007 0.0002 Sum 49.4284 Sum 49.4455 Sum 1.64761 1.64818 1.6476 2.57 x 0.0005 = 0.001246 1.6482 Ifanyindividualrangeexceedsthislimit,themeasurementorreadingshouldbereviewed,repeated, 0.0006 corrected,ordiscardedasappropriate,andnewaveragesandrangesshouldbecomputed Factors #Trials 2 3 #Oprs 2 3 #Sample 10 K1 4.56 3.05 K2 3.65 2.70 K3 1.62 D4 3.27 2.57 n=#parts,t=#trials MEASUREMENTSYSTEM/GAUGE/CAPABILITY Repeatability %Tolerance = 3.05 x 0.0005 = 0.001478 14.8% (EquipmentVariation:EV)("Repeatability") Calculations Reproducibility %Tolerance 2op 3op = 0.002066 20.7% 0.000004 0.000002 (AppraiserVariation:AV)("Reproducibility") 0.000000 R&R %Tolerance Diff 0.000004 0.000002 = 0.002541 P/T= 25.5% (Gauge"repeatability"and"reproducibility")(R&R) PV %Tolerance RpxK3 = 0.009639 96.7% = 0.010 Pass,WithAcceptableStabilityRChartP1_V_1P5_vtt US40280112/US40280111 ICT 2003.01.12 Agilent3070series3 0.04(1.53V~1.49V) V_1P5_vtt Agilent TerryJiang 2 3 0.0063 US40280112 US40280111 UCL: 0.000531 0.000531 0.000531 0.000531 0.000531 0.000531 0.000531 0.000531 0.000531 0.000531 Xp LCL: 0 0 0 0 0 0 0 0 0 0 1 1.5067 1.5067 1.5067 0.0000 1.5063 1.5064 1.5065 0.0002 1.5066 CL: 0.0002 0.0002 0.0002 0.0002 0.0002 0.0002 0.0002 0.0002 0.0002 0.0002 2 1.5118 1.5119 1.5118 0.0001 1.5111 1.5112 1.5113 0.0002 1.5115 3 1.5068 1.5066 1.5067 0.0002 1.5088 1.5088 1.5086 0.0002 1.5077 4 1.5076 1.5078 1.5078 0.0002 1.5091 1.5090 1.5087 0.0004 1.5083 5 1.5067 1.5068 1.5069 0.0002 1.5072 1.5071 1.5071 0.0001 1.5070 6 1.5090 1.5089 1.5089 0.0001 1.5091 1.5093 1.5093 0.0002 1.5091 7 1.5051 1.5052 1.5052 0.0001 1.5051 1.5053 1.5053 0.0002 1.5052 8 1.5067 1.5069 1.5069 0.0002 1.5065 1.5066 1.5067 0.0003 1.5067 9 1.5069 1.5070 1.5071 0.0002 1.5064 1.5066 1.5067 0.0003 1.5068 10 1.5068 1.5071 1.5071 0.0003 1.5077 1.5073 1.5078 0.0006 1.5073 15.0741 15.0749 15.0751 0.0016 15.0773 15.0776 15.0780 0.0025 0.0002 0.0003 Sum 45.2241 Sum 45.2329 Sum 1.50747 1.50776 1.5075 2.57 x 0.0002 = 0.000531 1.5078 Ifanyindividualrangeexceedsthislimit,themeasurementorreadingshouldbereviewed,repeated, 0.0003 corrected,ordiscardedasappropriate,andnewaveragesandrangesshouldbecomputed Factors #Trials 2 3 #Oprs 2 3 #Sample 10 K1 4.56 3.05 K2 3.65 2.70 K3 1.62 D4 3.27 2.57 n=#parts,t=#trials MEASUREMENTSYSTEM/GAUGE/CAPABILITY Repeatability %Tolerance = 3.05 x 0.0002 = 0.000630 6.1% (EquipmentVariation:EV)("Repeatability") Calculations Reproducibility %Tolerance 2op 3op = 0.001064 10.3% 0.000001 0.000001 (AppraiserVariation:AV)("Reproducibility") 0.000000 R&R %Tolerance Diff 0.000001 0.000001 = 0.001236 P/T= 12.0% (Gauge"repeatability"and"reproducibility")(R&R) PV %Tolerance RpxK3 = 0.0102276 99.3% = 0.010 Pass,WithAcceptableStabilityP1_V_cpucore US40280112/US40280111 ICT 2003.01.12 Agilent3070series3 0.07(1.75V~1.68V) V_cpucore Agilent TerryJiang 2 3 0.0191 US40280112 US40280111 UCL: 0.000764 0.000764 0.000764 0.000764 0.000764 0.000764 0.000764 0.000764 0.000764 0.000764 Xp LCL: 0 0 0 0 0 0 0 0 0 0 1 1.7067 1.7067 1.7068 0.0001 1.7061 1.7061 1.7062 0.0001 1.7064 CL: 0.0003 0.0003 0.0003 0.0003 0.0003 0.0003 0.0003 0.0003 0.0003 0.0003 2 1.7129 1.7127 1.7126 0.0003 1.7145 1.7146 1.7145 0.0001 1.7136 3 1.6998 1.6960 1.6959 0.0039 1.6953 1.6952 1.6951 0.0002 1.6962 4 1.7102 1.7103 1.7103 0.0001 1.7042 1.7042 1.7041 0.0001 1.7072 5 1.6962 1.6960 1.6960 0.0002 1.6961 1.6962 1.6962 0.0001 1.6961 6 1.6959 1.6960 1.6960 0.0001 1.7037 1.7038 1.7038 0.0001 1.6999 7 1.7015 1.7015 1.7015 0.0000 1.7017 1.7016 1.7016 0.0001 1.7016 8 1.6959 1.6960 1.6960 0.0001 1.6978 1.6978 1.6978 0.0000 1.6969 9 1.6959 1.6959 1.6960 0.0001 1.6930 1.6931 1.6931 0.0001 1.6945 10 1.6960 1.6959 1.6960 0.0001 1.7078 1.7078 1.7078 0.0001 1.7019 17.0110 17.0070 17.0071 0.0050 17.0203 17.0205 17.0202 0.0009 0.0005 0.0001 Sum 51.0251 Sum 51.0609 Sum 1.70084 1.70203 1.7008 2.57 x 0.0003 = 0.000764 1.7020 Ifanyindividualrangeexceedsthislimit,themeasurementorreadingshouldbereviewed,repeated, 0.0012 corrected,ordiscardedasappropriate,andnewaveragesandrangesshouldbecomputed Factors #Trials 2 3 #Oprs 2 3 #Sample 10 K1 4.56 3.05 K2 3.65 2.70 K3 1.62 D4 3.27 2.57 n=#parts,t=#trials MEASUREMENTSYSTEM/GAUGE/CAPABILITY Repeatability %Tolerance = 3.05 x 0.0003 = 0.000907 2.9% (EquipmentVariation:EV)("Repeatability") Calculations Reproducibility %Tolerance 2op 3op = 0.004350 13.9% 0.000019 0.000010 (AppraiserVariation:AV)("Reproducibility") 0.000000 R&R %Tolerance Diff 0.000019 0.000010 = 0.004444 P/T= 14.2% (Gauge"repeatability"and"reproducibility")(R&R) PV %Tolerance RpxK3 = 0.03101031 99.0% = 0.031 Pass,WithAcceptableStabilityP1_U4F1-Output US40280112/US40280111 ICT 2003.01.12 Agilent3070series3 90(45mV~-45mV) U4F1-Output Agilent TerryJiang 2 3 10.4805 US40280112 US40280111 UCL: 1.042334 1.042334 1.042334 1.042334 1.042334 1.042334 1.042334 1.042334 1.042334 1.042334 Xp LCL: 0 0 0 0 0 0 0 0 0 0 1 6.5580 6.5147 6.2115 0.3465 4.2967 4.3834 4.2967 0.0867 5.3768 CL: 0.4056 0.4056 0.4056 0.4056 0.4056 0.4056 0.4056 0.4056 0.4056 0.4056 2 16.9092 16.6494 16.9525 0.3032 7.5055 7.7016 7.5055 0.1961 12.2039 3 9.0263 9.0383 10.0060 0.9797 9.8045 10.0213 10.1080 0.3035 9.6674 4 19.9837 20.3735 20.4168 0.4331 8.5905 8.8507 8.8073 0.2602 14.5038 5 4.3923 4.5655 4.4356 0.1732 4.3402 4.4703 4.0800 0.3903 4.3807 6 4.1757 4.3923 4.3490 0.2166 12.4502 12.2768 12.2767 0.1735 8.3201 7 14.7865 14.9165 14.7865 0.1300 14.9214 14.9648 14.7914 0.1734 14.8612 8 4.3490 4.4356 4.2624 0.1732 9.4144 9.5879 9.6313 0.2169 6.9468 9 4.3923 4.2624 4.3057 0.1299 14.7052 13.4476 12.8838 1.8214 8.9995 10 4.2190 4.1325 4.3490 0.2165 13.4040 14.7917 13.7070 1.3877 9.1005 88.7920 89.2807 90.0750 3.1019 99.4326 100.4961 98.0877 5.0097 0.3102 0.5010 Sum 268.1477 Sum 298.0164 Sum 8.93826 9.93388 8.9383 2.57 x 0.4056 = 1.042334 9.9339 Ifanyindividualrangeexceedsthislimit,themeasurementorreadingshouldbereviewed,repeated, 0.9956 corrected,ordiscardedasappropriate,andnewaveragesandrangesshouldbecomputed Factors #Trials 2 3 #Oprs 2 3 #Sample 10 K1 4.56 3.05 K2 3.65 2.70 K3 1.62 D4 3.27 2.57 n=#parts,t=#trials MEASUREMENTSYSTEM/GAUGE/CAPABILITY Repeatability %Tolerance = 3.05 x 0.4056 = 1.237011 7.1% (EquipmentVariation:EV)("Repeatability") Calculations Reproducibility %Tolerance 2op 3op = 3.627000 20.8% 13.206139 7.226328 (AppraiserVariation:AV)("Reproducibility") 0.051007 R&R %Tolerance Diff 13.155132 7.175321 = 3.832144 P/T= 22.0% (Gauge"repeatability"and"reproducibility")(R&R) PV %Tolerance RpxK3 = 16.978464 97.5% = 17.406 Pass,WithAcceptableStabilityP1_VID_CLK US40280112/US40280111 ICT 2003.01.12 Agilent3070series3 1080(13500540~13499460) VID_CLK Agilent TerryJiang 2 3 170 US40280112 US40280111 UCL: 14.135000 14.135000 14.135000 14.135000 14.135000 14.135000 14.135000 14.135000 14.135000 14.135000 Xp LCL: 0 0 0 0 0 0 0 0 0 0 1 13500060 13500060 13500060 0.0000 13500070 13500070 13500070 0.0000 13500065.0000 CL: 5.5000 5.5000 5.5000 5.5000 5.5000 5.5000 5.5000 5.5000 5.5000 5.5000 2 13500040 13500040 13500040 0.0000 13500170 13500160 13500160 10.0000 13500101.6667 3 13500070 13500070 13500060 10.0000 13500050 13500050 13500060 10.0000 13500060.0000 4 13499880 13499880 13499880 0.0000 13499980 13499980 13499990 10.0000 13499931.6667 5 13500060 13500060 13500060 0.0000 13500060 13500060 13500070 10.0000 13500061.6667 6 13500060 13500060 13500060 0.0000 13499970 13499970 13499960 10.0000 13500013.3333 7 13500080 13500070 13500070 10.0000 13500080 13500070 13500070 10.0000 13500073.3333 8 13500060 13500060 13500060 0.0000 13500040 13500030 13500030 10.0000 13500046.6667 9 13500060 13500060 13500060 0.0000 13500000 13499990 13499990 10.0000 13500026.6667 10 13500060 13500060 13500060 0.0000 13500010 13500010 13500000 10.0000 13500033.3333 135000430 135000420 135000410 20.0000 135000430 135000390 135000400 90.0000 2.0000 9.0000 Sum 405001260 Sum 405001220 Sum 13500042 13500041 13500041 2.57 x 5.5000 = 14.135000 13500042 Ifanyindividualrangeexceedsthislimit,themeasurementorreadingshouldbereviewed,repeated, 1.3333 corrected,ordiscardedasappropriate,andnewaveragesandrangesshouldbecomputed Factors #Trials 2 3 #Oprs 2 3 #Sample 10 K1 4.56 3.05 K2 3.65 2.70 K3 1.62 D4 3.27 2.57 n=#parts,t=#trials MEASUREMENTSYSTEM/GAUGE/CAPABILITY Repeatability %Tolerance = 3.05 x 5.5000 = 16.7750 6.1% (EquipmentVariation:EV)("Repeatability") Calculations Reproducibility %Tolerance 2op 3op = 3.7821 1.4% 23.684444 12.960000 (AppraiserVariation:AV)("Reproducibility") 9.380021 R&R %Tolerance Diff 14.304424 3.579979 = 17.1961 P/T= 6.2% (Gauge"repeatability"and"reproducibility")(R&R) PV %Tolerance RpxK3 = 275.4 99.8% = 275.936 Pass,WithExcellentStabilityP1_R1C11 US40280112/US40280111 ICT 2003.01.12 Agilent3070series3 42.735ohm(352.176~309.441) R1C11 Agilent TerryJiang 2 3 7.8104 US40280112 US40280111 UCL: 1.552923 1.552923 1.552923 1.552923 1.552923 1.552923 1.552923 1.552923 1.552923 1.552923 Xp LCL: 0 0 0 0 0 0 0 0 0 0 1 324.15 324.90 324.42 0.7500 325.29 325.20 324.43 0.8600 324.7317 CL: 0.6043 0.6043 0.6043 0.6043 0.6043 0.6043 0.6043 0.6043 0.6043 0.6043 2 324.32 323.42 323.83 0.9000 325.14 325.41 324.93 0.4800 324.5083 3 328.30 328.65 328.19 0.4600 328.07 328.35 328.08 0.2800 328.2725 4 326.59 326.57 326.41 0.1800 324.53 324.16 324.49 0.3700 325.4583 5 323.74 323.66 323.13 0.6100 322.97 323.28 323.38 0.4100 323.3600 6 320.67 320.33 320.55 0.3400 320.60 320.68 319.95 0.7313 320.4621 7 321.67 321.53 321.28 0.3900 322.73 323.61 322.82 0.8878 322.2740 8 321.60 321.70 321.19 0.5100 324.28 325.25 324.86 0.9685 323.1477 9 323.11 322.02 322.81 1.0920 325.75 324.79 324.68 1.0737 323.8619 10 323.33 322.86 322.84 0.4900 324.81 325.11 324.91 0.3017 323.9774 3237.48 3235.64 3234.65 5.7220 3244.17 3245.85 3242.53 6.3630 0.5722 0.6363 Sum 9707.7670 Sum 9732.5560 Sum 323.59223 324.41853 323.5922 2.57 x 0.6043 = 1.552923 324.4185 Ifanyindividualrangeexceedsthislimit,themeasurementorreadingshouldbereviewed,repeated, 0.8263 corrected,ordiscardedasappropriate,andnewaveragesandrangesshouldbecomputed Factors #Trials 2 3 #Oprs 2 3 #Sample 10 K1 4.56 3.05 K2 3.65 2.70 K3 1.62 D4 3.27 2.57 n=#parts,t=#trials MEASUREMENTSYSTEM/GAUGE/CAPABILITY Repeatability %Tolerance = 3.05 x 0.6043 = 1.842963 14.0% (EquipmentVariation:EV)("Repeatability") Calculations Reproducibility %Tolerance 2op 3op = 2.997167 22.8% 9.096226 4.977406 (AppraiserVariation:AV)("Reproducibility") 0.113217 R&R %Tolerance Diff 8.983009 4.864189 = 3.518454 P/T= 26.8% (Gauge"repeatability"and"reproducibility")(R&R) PV %Tolerance RpxK3 = 12.652794 96.3% = 13.133 Pass,WithAcceptableStabilityP1_R2E8 US40280112/US40280111 ICT 2003.01.12 Agilent3070series3 0.1543Kohm(1.0543~0.9) R2E8 Agilent TerryJiang 2 3 0.0142 US40280112 US40280111 UCL: 0.005470 0.005470 0.005470 0.005470 0.005470 0.005470 0.005470 0.005470 0.005470 0.005470 Xp LCL: 0 0 0 0 0 0 0 0 0 0 1 1.0059 1.0059 1.0058 0.0001 1.0116 1.0117 1.0111 0.0006 1.0087 CL: 0.0021 0.0021 0.0021 0.0021 0.0021 0.0021 0.0021 0.0021 0.0021 0.0021 2 1.0082 1.0070 1.0059 0.0023 1.0046 1.0051 1.0056 0.0010 1.0061 3 1.0103 1.0100 1.0112 0.0012 1.0103 1.0098 1.0058 0.0045 1.0096 4 1.0028 1.0034 1.0040 0.0012 1.0022 1.0022 1.0025 0.0003 1.0029 5 1.0091 1.0126 1.0124 0.0035 1.0157 1.0148 1.0125 0.0032 1.0129 6 1.0176 1.0165 1.0174 0.0011 1.0177 1.0164 1.0168 0.0013 1.0171 7 1.0091 1.0118 1.0112 0.0027 1.0075 1.0096 1.0116 0.0041 1.0101 8 1.0112 1.0150 1.0155 0.0043 1.0049 1.0070 1.0083 0.0034 1.0103 9 1.0118 1.0122 1.0126 0.0008 1.0135 1.0130 1.0131 0.0006 1.0127 10 1.0062 1.0069 1.0101 0.0039 1.0112 1.0129 1.0138 0.0025 1.0102 10.0922 10.1013 10.1061 0.0211 10.0992 10.1025 10.1011 0.0215 0.0021 0.0021 Sum 30.2996 Sum 30.3028 Sum 1.00999 1.01009 1.0100 2.57 x 0.0021 = 0.005470 1.0101 Ifanyindividualrangeexceedsthislimit,themeasurementorreadingshouldbereviewed,repeated, 0.0001 corrected,ordiscardedasappropriate,andnewaveragesandrangesshouldbecomputed Factors #Trials 2 3 #Oprs 2 3 #Sample 10 K1 4.56 3.05 K2 3.65 2.70 K3 1.62 D4 3.27 2.57 n=#parts,t=#trials MEASUREMENTSYSTEM/GAUGE/CAPABILITY Repeatability %Tolerance = 3.05 x 0.0021 = 0.006492 27.1% (EquipmentVariation:EV)("Repeatability") Calculations Reproducibility %Tolerance 2op 3op = 0.000000 0.0% 0.000000 0.000000 (AppraiserVariation:AV)("Reproducibility") 0.000001 R&R %Tolerance Diff -0.000001 -0.000001 = 0.006492 P/T= 27.1% (Gauge"repeatability"and"reproducibility")(R&R) PV %Tolerance RpxK3 = 0.02302641 96.2% = 0.024 Pass,WithAcceptableStabilitySheet1 Sheet2 Sheet3 MBD00275A86.unknownMBD00275A9A.unknownMBD00275AA2.unknownMBD00275AAE.unknownMBD0029E617.unknownMBD0029E61B.unknownMBD0029E61D.unknownMBD0029E62D.unknownMBD0029E61C.unknownMBD0029E619.unknownMBD0029E61A.unknownMBD0029E618.unknownMBD0029E613.unknownMBD0029E615.unknownMBD0029E616.unknownMBD0029E614.unknownMBD0029E611.unknownMBD0029E612.unknownMBD0029E610.unknownMBD00275AA6.unknownMBD00275AA8.unknownMBD00275AA9.unknownMBD00275AA7.unknownMBD00275AA4.unknownMBD00275AA5.unknownMBD00275AA3.unknownMBD00275A9E.unknownMBD00275AA0.unknownMBD00275AA1.unknownMBD00275A9F.unknownMBD00275A9C.unknownMBD00275A9D.unknownMBD00275A9B.unknownMBD00275A8E.unknownMBD00275A92.unknownMBD00275A94.unknownMBD00275A95.unknownMBD00275A93.unknownMBD00275A90.unknownMBD00275A91.unknownMBD00275A8F.unknownMBD00275A8A.unknownMBD00275A8C.unknownMBD00275A8D.unknownMBD00275A8B.unknownMBD00275A88.unknownMBD00275A89.unknownMBD00275A87.unknownMBD00275A71.unknownMBD00275A79.unknownMBD00275A7D.unknownMBD00275A7F.unknownMBD00275A80.unknownMBD00275A7E.unknownMBD00275A7B.unknownMBD00275A7C.unknownMBD00275A7A.unknownMBD00275A75.unknownMBD00275A77.unknownMBD00275A78.unknownMBD00275A76.unknownMBD00275A73.unknownMBD00275A74.unknownMBD00275A72.unknownMBD00275A69.unknownMBD00275A6D.unknownMBD00275A6F.unknownMBD00275A70.unknownMBD00275A6E.xlsChart1 0.0001338302 0.0001986555 0.0002919469 0.0004247803 0.0006119019 0.0008726827 0.0012322192 0.0017225689 0.0023840882 0.0032668191 0.0044318484 0.0059525324 0.0079154516 0.0104209348 0.0135829692 0.0175283005 0.0223945303 0.0283270377 0.0354745928 0.043983596 0.0539909665 0.0656158148 0.0789501583 0.0940490774 0.1109208347 0.1295175957 0.1497274656 0.171368592 0.194186055 0.217852177 0.2419707245 0.2660852499 0.2896915528 0.3122539334 0.3332246029 0.3520653268 0.3682701403 0.3813878155 0.391042694 0.3969525475 0.3989422804 0.3969525475 0.391042694 0.3813878155 0.3682701403 0.3520653268 0.3332246029 0.3122539334 0.2896915528 0.2660852499 0.2419707245 0.217852177 0.194186055 0.171368592 0.1497274656 0.1295175957 0.1109208347 0.0940490774 0.0789501583 0.0656158148 0.0656158148 0.0539909665 0.0539909665 0.043983596 0.043983596 0.0354745928 0.0354745928 0.0283270377 0.0283270377 0.0223945303 0.0223945303 0.0175283005 0.0175283005 0.0135829692 0.0135829692 0.0104209348 0.0104209348 0.0079154516 0.0079154516 0.0059525324 0.0059525324 0.0044318484 0.0044318484 0.0032668191 0.0032668191 0.0023840882 0.0023840882 0.0017225689 0.0017225689 0.0012322192 0.0012322192 0.0008726827 0.0008726827 0.0006119019 0.0006119019 0.0004247803 0.0004247803 0.0002919469 0.0002919469 0.0001986555 0.0001986555 0.0001338302 0.0001338302&A第&P頁接受域Acceptanceregion临界值CriticalValue拒绝域RejectionregionZ>Zanormal Z f(Z) -4 0.0001338302 -3.9 0.0001986555 -3.8 0.0002919469 -3.7 0.0004247803 -3.6 0.0006119019 -3.5 0.0008726827 -3.4 0.0012322192 -3.3 0.0017225689 -3.2 0.0023840882 -3.1 0.0032668191 -3 0.0044318484 -2.9 0.0059525324 -2.8 0.0079154516 -2.7 0.0104209348 -2.6 0.0135829692 -2.5 0.0175283005 -2.4 0.0223945303 -2.3 0.0283270377 -2.2 0.0354745928 -2.1 0.043983596 -2 0.0539909665 -1.9 0.0656158148 -1.8 0.0789501583 -1.7 0.0940490774 -1.6 0.1109208347 -1.5 0.1295175957 -1.4 0.1497274656 -1.3 0.171368592 -1.2 0.194186055 -1.1 0.217852177 -1 0.2419707245 -0.9 0.2660852499 -0.8 0.2896915528 -0.7 0.3122539334 -0.6 0.3332246029 -0.5 0.3520653268 -0.4 0.3682701403 -0.3 0.3813878155 -0.2 0.391042694 -0.1 0.3969525475 0 0.3989422804 0.1 0.3969525475 0.2 0.391042694 0.3 0.3813878155 0.4 0.3682701403 0.5 0.3520653268 0.6 0.3332246029 0.7 0.3122539334 0.8 0.2896915528 0.9 0.2660852499 1 0.2419707245 1.1 0.217852177 1.2 0.194186055 1.3 0.171368592 1.4 0.1497274656 1.5 0.1295175957 1.6 0.1109208347 1.7 0.0940490774 1.8 0.0789501583 1.9 0.0656158148 0.0656158148 2 0.0539909665 0.0539909665 2.1 0.043983596 0.043983596 2.2 0.0354745928 0.0354745928 2.3 0.0283270377 0.0283270377 2.4 0.0223945303 0.0223945303 2.5 0.0175283005 0.0175283005 2.6 0.0135829692 0.0135829692 2.7 0.0104209348 0.0104209348 2.8 0.0079154516 0.0079154516 2.9 0.0059525324 0.0059525324 3 0.0044318484 0.0044318484 3.1 0.0032668191 0.0032668191 3.2 0.0023840882 0.0023840882 3.3 0.0017225689 0.0017225689 3.4 0.0012322192 0.0012322192 3.5 0.0008726827 0.0008726827 3.6 0.0006119019 0.0006119019 3.7 0.0004247803 0.0004247803 3.8 0.0002919469 0.0002919469 3.9 0.0001986555 0.0001986555 4 0.0001338302 0.0001338302&A第&P頁Sheet5 &A第&P頁Sheet6 &A第&P頁Sheet7 &A第&P頁Sheet8 &A第&P頁Sheet9 &A第&P頁Sheet10 &A第&P頁Sheet11 &A第&P頁Sheet12 &A第&P頁Sheet13 &A第&P頁Sheet14 &A第&P頁Sheet15 &A第&P頁Sheet16 &A第&P頁MBD00020300.unknownMBD00275A6B.unknownMBD00275A6C.unknownMBD00275A6A.unknownMBD00275A67.unknownMBD00275A68.unknownMBD00275A66.unknown*MeasurementSystem 再現性:量測設備的變異EV=3.05x0.04 =0.122其中設備變異的百分比=61%d2取決於,測量次數m=3,g=部品數量*測量人員=10*3=30DataSheet-LongForm MICROSWITCH PartNo.&Name: GageName: Date: Characteristic: GageNo.: Performedby: Specification: GageType: Max= Min= Operator A- B- C- Sample Trial1 Trial2 Trial3 Range Trial1 Trial2 Trial3 Range Trial1 Trial2 Trial3 Range 1 0 0 0 2 0 0 0 3 0 0 0 4 0 0 0 5 0 0 0 6 0 0 0 7 0 0 0 8 0 0 0 9 0 0 0 10 0 0 0 Totals 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Sum 0 Sum 0 Sum 0 0 0 0 0 #Trials Max. 0 0 2 3.27 0.0 0.0 Min 0 0 3 2.58 0 Diff 0 Sum 0 0 *LimitofindividualR's.Circlethosethatarebeyondthislimit.Identifythecauseandcorrect.Repeatthesereadingsusingthesameappraiser NOTES:&C&"Arial,Bold"&12GAGEREPEATABILITY/REPRODUCIBILITYDATASHEET(LongMethod)&L&8GRRWorkbook&6D.G.Larson&R&8FO-44465EquivalentAnalysis-LongForm MICROSWITCH PartNo.&Name: 0 GageName: 0 Date: 12/31/99 Characteristic: 0 GageNo.: 0 Performedby: 0 Specification: 0 GageType: 0 Max= 0 Min= 0 FromDataSheet: = 0 diff= 0 MEASUREMENTUNITANALYSIS %TOLERANCEANALYSIS REPEATABILITY-EQUIPMENTVARIATION(E.V.) Trials 2 3 %E.V.= 100[ (E.V.)/(TOLERANCE) ] 4.56 3.05 = 100[ 0 / 0.0 ] = 0.00 = 0.0 0.0 = 0 Operators 2 3 3.65 2.7 REPRODUCIBILITY-APPRAISERVARIATION(A.V.) %A.V.= 100[ (A.V.)/(TOLERANCE) ] n=numberofpartsr=numberoftrials = 100[ 0 / 0 ] = 0.00 [ 0.0 0.0 0.0 0.0 x 0.0 }] = 0 * A.V.= 0 * [%TOLERANCECONSUMEDBY %TOLERANCECONSUMEDBY R&R= 0 REPEATABILITYANDREPRODUCIBILITY= 0.00 NOTE: Allcalculationsarebaseduponpredicting5.15sigma(99%oftheareaundernormalcurve).&C&"Arial,Bold"&12GAGEREPEATABILITY/REPRODUCIBILITYANALYSIS(LongMethod)&L&8GRRWorkbook&6D.G.Larson&R&8FO-44465EquivalentData&Analysis-ShortForm PartNo.&Name: GageName: Date: Characteristic: GageNo.: Performedby: Specification: GageType: Max= Min= Operator A- B- C- Sample Trial1 Trial1 Trial1 Range 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 10 0 Total= 0 = 0 Numberof NumberofOperators Samples 2 3 GRR= 1 3.65 2.70 = 0.0 x 0.0 2 4.02 2.85 = 0 3 4.19 2.91 4 4.26 2.94 GRR%= 100x/TOLERANCE 5 4.33 2.96 = 100.0 x 0.0 / 0.0 6 4.36 2.98 = 0.00 7 4.40 2.98 8 4.40 2.99 9 4.44 2.99 10 4.44 2.99&C&"Arial,Bold"&12GageRepeatability/ReproducibilityStudy-ShortForm&L&8GRRWorkbook&"6,Regular"D.G.Larson&R&8FO-44621EquivalentDataandAnalysis-GR PartNo.&Name: GageName: Date: Characteristic: GageNo.: Performedby: Specification: GageType: Max= Min= Sample Trial1 Trial2 Trial3 Trial4 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 10 0 11 0 12 0 13 0 14 0 15 0 16 0 17 0 18 0 19 0 20 0 21 0 22 0 23 0 24 0 25 0 0 0 0 0 AverageTotalVariation: 0 AverageMeasurementVariation: 0 SpecificationWidth: 0 0.00 0.00&C&"Arial,Bold"&12GAGEREPEATABILITYSTUDY&L&8GRRWorkbook&6D.G.LarsonNotesandInstructions Theworkbookshouldbeeasytouse.Therearenoprotectedcells,buteverycellthatcontainsa calculationishighlighted.Avoidtypinginthehighlightedareas. Thecelllogicfunctionswillallowcertainthingstobeseenasyoutypedatain.Noneofthesenumbers meananythinguntilyoutypeinalldata. Ifyouwantblankforms,tofillinbyhand,removetheequationsfromcellsR12,P13,R19,andP20onthe ontheAnalysis(LongMethod)form.#VALUE!isadefaultvalueinthesecells.. HandlingofEXCELfilessometimescreatesstrangecircumstances.Anythingyounoticethatdoesnot lookcorrectpleaseletmeknow.Anycommentsorcriticismsarewelcome. Thanks, DonLarson(6681) Rev1.AddedmissinglinetoDataSheet(longmethod)formunderOperatorB,Trial1,sample10. IntheAnalysis(LongMethod)form: Inthedenominatorofequationfor(A.V.)2removed[andaddedbraces{and}forclarity. Addedheaderinformationonlongformdatasheettomakeidentificationeasier.Information typedintothedatasheetwillautomaticallybedisplayedontheanalysissheet. OnGRR(ShortForm): AddedequationsforGRRandGRR% Addedtheinstructionsforblankforms. Revision1date:3/27/96 Rev2:CorrectedentryinAnalysis-LongFormcellD23.ThiscorrectsA.V.calculationfor2Operators. Addedshadingtocellsk3:l5onAnalysis-LongFormforappearancesake. WidenedcolumnQinAnalysis-LongFormforappearanceinprintout. Revision2date:4/11/96 Rev3:Addedprotectedcellstomuchoftheworkbooktomitigateagainstaccidentalremovalofformulae. Therearenopasswordssoprotectioncanberemovedaswillonasheetbysheetbasis.. thepart-to-part(population)standarddeviationandinthemeasurement(population)standard deviation.ThiswillgivemoreaccurateresultsfortheGRnumbers.Ithasalsobeenchangedto requireatleastfivesamplesandtwotrialsbeforeresultsareprinted.Becauseofthepoorresults inestimatingstandarddeviationfromsmallsamples,itisrecommendedasmanysamplesbeused aspossible.Ifmorerowsorcolumnsareneededunprotectthesheetandinsertasneeded. Revision3date:5/27/97&C&"Arial,Bold"&12GRRWorkbookNotesAttribute GAGEREPEATABILITYANDREPRODUCIBILITYREPORT SHORTFORMATTRIBUTERESULTS PartNumber GageName AppraiserA NUMBER PartName GageNumber AppraiserB NAME Characterisitic/Specification GageType DatePerformed APPRAISERA APPRAISERB PART# TRIAL#1 TRIAL#2 PART# TRIAL#1 TRIAL#2 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 11 11 12 12 13 13 14 14 15 15 16 16 17 17 18 18 19 19 20 20 Allmeasurementdecisionsagree? Remarks&APage&PYesAcceptGageNoRejectGageLinearity Obtainfivepartsrepresentativeofthefullrangethatwillbemeasuredintheprocess.Havethem measuredbySpecialMeasurementsobtainthe"partreferencevalue",entervaluesbelow.Measure andrecordeachpart12times.LinearityandBiasLinearitywillbechartedand%biasiscalculated. ENTERDATAINSHADEDAREAONLY GAGE# PART# OPERATOR COMMENTS CHARACTERISTIC REFERENCE# STUDY# PROCESSVARIATION= DecimalPlacestoRoundto: 4 UNITOFMEASURE= PARTREFERENCE 1 2 3 4 5 VALUE 1 T 2 R 3 I 4 A 5 L 6 S 7 8 9 10 11 12 AVERAGERANGE= 0 0 0 0 0 BIAS= 0 0 0 0 0 RANGE= 0 0 0 0 0 %BIASTOP.V.= 0 0 0 0 0&APage&PBias GAGEBIASSTUDY Obtainpartrepresentativeofthemeanoftheprocess.HaveitmeasuredbySpecialMeasurementstoobtainthe"referencevalue",entervaluebelow.Measureandrecordpartaminimumof5times(recommend10).X-bar,bias,and%biastoprocessvariati ENTERDATAINSHADEDAREAONLY GAGE# PART# OPERATOR COMMENTS CHARACTERISTIC REFERENCE# STUDY# REFERENCEVALUE= X= 0 BIAS= 0 UNITOFMEASURE= %BIAS= 0.0% OBSERVEDVALUES 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 10 0&APage&PStability GAGESTABILITYSTUDY GAGEID/# PART# CHARACTERISTIC OPERATOR CONTROLCHARTCONSTANTS SAMPLESIZE= 0 0 0 REFERENCE# Subgroup COMMENTS STUDY# size DATE: 2 1.88 0 3.267 TIME: 3 1.023 0 2.575 MEASUREMENT1 4 0.729 0 2.282 MEASUREMENT2 5 0.577 0 2.115 MEASUREMENT3 MEASUREMENT4 MEASUREMENT5 SUM 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 RBAR 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 RANGER 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 RUCL 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 ROutofBounds 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 AVG.X 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 UCL 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 X(2)BAR 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 LCL 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 XOutofBounds 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 AVG.X 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 RANGER 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00&APage&PMBD00084393.unknownMBD0008A5F9.unknownMBD00093C41.unknownMBD00094189.unknownMBD0009FC36.unknownMBD00093F53.unknownMBD0008ADD2.unknownMBD000851B6.unknownMBD00089F18.unknownMBD00084B31.unknownMBD00028568.unknownMBD00028BF3.unknownMBD00025BC2.unknown*MeasurementSystem 再生性:其中K2:係數=Max(4.99,5.00,4.99)–Min(4.99,5.00,4.99)=0.01EV:0.122n:10個樣本r:每個樣本重複三次量測故人員的變異人員變異的百分比=7.5%DataSheet-LongForm MICROSWITCH PartNo.&Name: GageName: Date: Characteristic: GageNo.: Performedby: Specification: GageType: Max= Min= Operator A- B- C- Sample Trial1 Trial2 Trial3 Range Trial1 Trial2 Trial3 Range Trial1 Trial2 Trial3 Range 1 0 0 0 2 0 0 0 3 0 0 0 4 0 0 0 5 0 0 0 6 0 0 0 7 0 0 0 8 0 0 0 9 0 0 0 10 0 0 0 Totals 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Sum 0 Sum 0 Sum 0 0 0 0 0 #Trials Max. 0 0 2 3.27 0.0 0.0 Min 0 0 3 2.58 0 Diff 0 Sum 0 0 *LimitofindividualR's.Circlethosethatarebeyondthislimit.Identifythecauseandcorrect.Repeatthesereadingsusingthesameappraiser NOTES:&C&"Arial,Bold"&12GAGEREPEATABILITY/REPRODUCIBILITYDATASHEET(LongMethod)&L&8GRRWorkbook&6D.G.Larson&R&8FO-44465EquivalentAnalysis-LongForm MICROSWITCH PartNo.&Name: 0 GageName: 0 Date: 12/31/99 Characteristic: 0 GageNo.: 0 Performedby: 0 Specification: 0 GageType: 0 Max= 0 Min= 0 FromDataSheet: = 0 diff= 0 MEASUREMENTUNITANALYSIS %TOLERANCEANALYSIS REPEATABILITY-EQUIPMENTVARIATION(E.V.) Trials 2 3 %E.V.= 100[ (E.V.)/(TOLERANCE) ] 4.56 3.05 = 100[ 0 / 0.0 ] = 0.00 = 0.0 0.0 = 0 Operators 2 3 3.65 2.7 REPRODUCIBILITY-APPRAISERVARIATION(A.V.) %A.V.= 100[ (A.V.)/(TOLERANCE) ] n=numberofpartsr=numberoftrials = 100[ 0 / 0 ] = 0.00 [ 0.0 0.0 0.0 0.0 x 0.0 }] = 0 * A.V.= 0 * [%TOLERANCECONSUMEDBY %TOLERANCECONSUMEDBY R&R= 0 REPEATABILITYANDREPRODUCIBILITY= 0.00 NOTE: Allcalculationsarebaseduponpredicting5.15sigma(99%oftheareaundernormalcurve).&C&"Arial,Bold"&12GAGEREPEATABILITY/REPRODUCIBILITYANALYSIS(LongMethod)&L&8GRRWorkbook&6D.G.Larson&R&8FO-44465EquivalentData&Analysis-ShortForm PartNo.&Name: GageName: Date: Characteristic: GageNo.: Performedby: Specification: GageType: Max= Min= Operator A- B- C- Sample Trial1 Trial1 Trial1 Range 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 10 0 Total= 0 = 0 Numberof NumberofOperators Samples 2 3 GRR= 1 3.65 2.70 = 0.0 x 0.0 2 4.02 2.85 = 0 3 4.19 2.91 4 4.26 2.94 GRR%= 100x/TOLERANCE 5 4.33 2.96 = 100.0 x 0.0 / 0.0 6 4.36 2.98 = 0.00 7 4.40 2.98 8 4.40 2.99 9 4.44 2.99 10 4.44 2.99&C&"Arial,Bold"&12GageRepeatability/ReproducibilityStudy-ShortForm&L&8GRRWorkbook&"6,Regular"D.G.Larson&R&8FO-44621EquivalentDataandAnalysis-GR PartNo.&Name: GageName: Date: Characteristic: GageNo.: Performedby: Specification: GageType: Max= Min= Sample Trial1 Trial2 Trial3 Trial4 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 10 0 11 0 12 0 13 0 14 0 15 0 16 0 17 0 18 0 19 0 20 0 21 0 22 0 23 0 24 0 25 0 0 0 0 0 AverageTotalVariation: 0 AverageMeasurementVariation: 0 SpecificationWidth: 0 0.00 0.00&C&"Arial,Bold"&12GAGEREPEATABILITYSTUDY&L&8GRRWorkbook&6D.G.LarsonNotesandInstructions Theworkbookshouldbeeasytouse.Therearenoprotectedcells,buteverycellthatcontainsa calculationishighlighted.Avoidtypinginthehighlightedareas. Thecelllogicfunctionswillallowcertainthingstobeseenasyoutypedatain.Noneofthesenumbers meananythinguntilyoutypeinalldata. Ifyouwantblankforms,tofillinbyhand,removetheequationsfromcellsR12,P13,R19,andP20onthe ontheAnalysis(LongMethod)form.#VALUE!isadefaultvalueinthesecells.. HandlingofEXCELfilessometimescreatesstrangecircumstances.Anythingyounoticethatdoesnot lookcorrectpleaseletmeknow.Anycommentsorcriticismsarewelcome. Thanks, DonLarson(6681) Rev1.AddedmissinglinetoDataSheet(longmethod)formunderOperatorB,Trial1,sample10. IntheAnalysis(LongMethod)form: Inthedenominatorofequationfor(A.V.)2removed[andaddedbraces{and}forclarity. Addedheaderinformationonlongformdatasheettomakeidentificationeasier.Information typedintothedatasheetwillautomaticallybedisplayedontheanalysissheet. OnGRR(ShortForm): AddedequationsforGRRandGRR% Addedtheinstructionsforblankforms. Revision1date:3/27/96 Rev2:CorrectedentryinAnalysis-LongFormcellD23.ThiscorrectsA.V.calculationfor2Operators. Addedshadingtocellsk3:l5onAnalysis-LongFormforappearancesake. WidenedcolumnQinAnalysis-LongFormforappearanceinprintout. Revision2date:4/11/96 Rev3:Addedprotectedcellstomuchoftheworkbooktomitigateagainstaccidentalremovalofformulae. Therearenopasswordssoprotectioncanberemovedaswillonasheetbysheetbasis.. thepart-to-part(population)standarddeviationandinthemeasurement(population)standard deviation.ThiswillgivemoreaccurateresultsfortheGRnumbers.Ithasalsobeenchangedto requireatleastfivesamplesandtwotrialsbeforeresultsareprinted.Becauseofthepoorresults inestimatingstandarddeviationfromsmallsamples,itisrecommendedasmanysamplesbeused aspossible.Ifmorerowsorcolumnsareneededunprotectthesheetandinsertasneeded. Revision3date:5/27/97&C&"Arial,Bold"&12GRRWorkbookNotesAttribute GAGEREPEATABILITYANDREPRODUCIBILITYREPORT SHORTFORMATTRIBUTERESULTS PartNumber GageName AppraiserA NUMBER PartName GageNumber AppraiserB NAME Characterisitic/Specification GageType DatePerformed APPRAISERA APPRAISERB PART# TRIAL#1 TRIAL#2 PART# TRIAL#1 TRIAL#2 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 11 11 12 12 13 13 14 14 15 15 16 16 17 17 18 18 19 19 20 20 Allmeasurementdecisionsagree? Remarks&APage&PYesAcceptGageNoRejectGageLinearity Obtainfivepartsrepresentativeofthefullrangethatwillbemeasuredintheprocess.Havethem measuredbySpecialMeasurementsobtainthe"partreferencevalue",entervaluesbelow.Measure andrecordeachpart12times.LinearityandBiasLinearitywillbechartedand%biasiscalculated. ENTERDATAINSHADEDAREAONLY GAGE# PART# OPERATOR COMMENTS CHARACTERISTIC REFERENCE# STUDY# PROCESSVARIATION= DecimalPlacestoRoundto: 4 UNITOFMEASURE= PARTREFERENCE 1 2 3 4 5 VALUE 1 T 2 R 3 I 4 A 5 L 6 S 7 8 9 10 11 12 AVERAGERANGE= 0 0 0 0 0 BIAS= 0 0 0 0 0 RANGE= 0 0 0 0 0 %BIASTOP.V.= 0 0 0 0 0&APage&PBias GAGEBIASSTUDY Obtainpartrepresentativeofthemeanoftheprocess.HaveitmeasuredbySpecialMeasurementstoobtainthe"referencevalue",entervaluebelow.Measureandrecordpartaminimumof5times(recommend10).X-bar,bias,and%biastoprocessvariati ENTERDATAINSHADEDAREAONLY GAGE# PART# OPERATOR COMMENTS CHARACTERISTIC REFERENCE# STUDY# REFERENCEVALUE= X= 0 BIAS= 0 UNITOFMEASURE= %BIAS= 0.0% OBSERVEDVALUES 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 10 0&APage&PStability GAGESTABILITYSTUDY GAGEID/# PART# CHARACTERISTIC OPERATOR CONTROLCHARTCONSTANTS SAMPLESIZE= 0 0 0 REFERENCE# Subgroup COMMENTS STUDY# size DATE: 2 1.88 0 3.267 TIME: 3 1.023 0 2.575 MEASUREMENT1 4 0.729 0 2.282 MEASUREMENT2 5 0.577 0 2.115 MEASUREMENT3 MEASUREMENT4 MEASUREMENT5 SUM 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 RBAR 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 RANGER 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 RUCL 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 ROutofBounds 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 AVG.X 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 UCL 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 X(2)BAR 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 LCL 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 XOutofBounds 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 AVG.X 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 RANGER 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00&APage&PMBD00084393.unknownMBD0008A5F9.unknownMBD00093C41.unknownMBD00094189.unknownMBD0009FC36.unknownMBD00093F53.unknownMBD0008ADD2.unknownMBD000851B6.unknownMBD00089F18.unknownMBD00084B31.unknownMBD00028568.unknownMBD00028BF3.unknownMBD00025BC2.unknown*MeasurementSystem 量測系統的變異量測系統的百分比=61.5%量測系統(R&R)合格標準是： 誤差在10%以下 量測系統可以接受 誤差在10%~30%之間 考慮到應用的重要性、量規的成本‧維修費用等因素，可能也可以接受。 誤差超過30% 量測系統需要改善；盡力找出問題所在並加以矯正。*MeasurementSystem 量測結果的分析，是基於每個因素對總變異或公差所佔的百分比。計算百分比時，公差可能會以總變異當作分母。*MeasurementSystem 零件的變異Rp=樣本平均值的全距=Max(X1,X2..X10)-Min(X1,X2…X10)=5.01-4.97=0.04K3=5.15/d2,d2取決於樣本個數,g=1=5.15/3.18=1.62PV=RpxK3=0.04x1.62=0.0648*MeasurementSystem 總變異=0.139Sheet1 0.000729 0.0004961333 0.0002328667 1.89 3.5721 0.0152599694 0.2125 0.5725 0.123 0.0648 R&R%數值 判斷 0.015129 0.00419904 R&R%<=10% 2.9941860465 2.9941860465 0.01932804 3.6524822695 1.6885245902 0.1390253214 2.6963350785 0.0195121951 1.6194968553 0.122 0.0648Sheet2 與公差比較(0.2mm) 與總變異比較(0.139) 0.2 0.139 EV=0.122 61% 88% 0.122 AV=0.015 8% 11% 0.015 R&R=0.123 60% 86% 0.12 PV=0.0648 32% 47% 0.0648Sheet3 *MeasurementSystem用Minitab計算GRR*MeasurementSystem計量值GRR每個樣本測量2次測定条件 測定者 ：３名 反复回数 ：２回 樣品数 ：10個測量者編號:王先生…..1李先生…..2測量的數据*MeasurementSystem計量值GRR*MeasurementSystem計量值GRR②按Option①各column上輸入方差分析法,其包含Part与operator之間的變异平均值全距方式*MeasurementSystem計量值GRR相當与99%的判定規准輸入的公差輸入標題*MeasurementSystem計量值GRRSourceDFSSMSFPSample90.04324830.004805479.59820.00000Operator20.00121330.000606710.04910.00117Operator*Sample180.00108670.00006042.41480.01585Repeatability300.00075000.0000250Total590.0462983GageR&R%ContributionSourceVarComp(ofVarComp)TotalGageR&R7.00E-058.13Repeatability2.50E-052.90Reproducibility4.50E-055.23Operator2.73E-053.17Operator*Sample1.77E-052.05Part-To-Part7.91E-0491.87TotalVariation8.61E-04100.00StdDevStudyVar%StudyVar%ToleranceSource(SD)(5.15*SD)(%SV)(SV/Toler)TotalGageR&R8.37E-030.04308828.526.84Repeatability5.00E-030.02575017.044.09Reproducibility6.71E-030.03454722.865.48Operator5.23E-030.02691617.814.27Operator*Sample4.21E-030.02165814.333.44Part-To-Part2.81E-020.14482795.8522.99TotalVariation2.93E-020.151101100.0023.98NumberofDistinctCategories=5從P值判斷有意義的因子P<0.25以分散來看測試系統變异的貢獻比率,如未給定公差則优先給定公差的相對測定值以標准差來看測定系統變异的比率判断基準：%StudyVar≦１０％必然是理想、%StudyVar≦３０％為良好。另外、%StudyVar値即使大﹐若%Tolerance≦３０％則為良好*MeasurementSystem計量值GRRGRR的評价要看這里對于部品与測量者的平均值*MeasurementSystem計量值GRR圖表的看法*MeasurementSystemQ&A為獲得可信之GRR，請問在實務上是否有一些標準程序？ 準備被測件樣本(至少5件) 將被測件交給實際作業之人員(至少2人),反覆量測(每一樣本至少量測2次) 紀錄各量測數據 計算GRR請問那些情況不適用GRR？ 作GRR時必須使用同一樣本（Parts）反覆量測,因此只要有任何樣本無法被反覆量測,那麼基本上即不適用GRR*MeasurementSystemQ&A請問該優先使用GRR的狀況有那些前提？1.本質上是非破壞性之量測數值2.該量測特性之製程能力Cp值明顯不足GRR<10%則表示問題出在產品本身GRR>30%（C級）那就表示量測系統不夠精確環境差異人員技術不足清潔度改變為何量測變異太大人員技術差異量測程序未標準化數據取得不易校驗問題溫度改變震動因素溼度改變設備差異機械不穩定設備摩耗數據換算不穩定電性不穩定*MeasurementSystemQ&A長期來看GRR可如何加以運用？ 新量具可借助GRR來建立有效的驗收系統。 比較數個相同之量測設備 比較量測設備維修前後之差異 新進檢測人員可借助GRR來建立公允的合格認證系統。 配合Cpk不斷導引研發更價廉而堪用的測試設備。 若遇到產品規格大幅加嚴時（如Impedance的Tolerance由±12Ω降至±5Ω）則必須立即警覺必須將測試設備升級，以免誤判了新產品的真實性能*MeasurementSystemThanks!
浙公网安备 33021202002483