Ronald Krijns, Product Group Manager Wax Additives
2011
Wax Additives
蜡助剂
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Wax Additive Performance 蜡助剂的性能
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Classification 分类: Natural, semi-synthetic, synthetic waxes
天然蜡,半合成蜡,合成蜡
Wax = Technological Collective Term
蜡 = 技术上讲,它是一个综合术语
Melting point of at least 40°C 熔点至少是40°C
as opposed to fats and oils 与脂肪和油正好相反
Relatively low melt viscosity (droplets) 相对较低的熔融粘度 (液滴)
unlike most resins and plastics 与大多数树脂和塑料不同
No chemical decomposition at higher temperatures
高温时没有化学分解
which distinguishes them from natural resins 与天然树脂不同
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Origin of Natural Waxes 天然蜡的来源
Natural waxes
天然蜡
Living nature
生物 Fossil 化石
Animal 动物
Bees wax
蜂蜡
Plants 植物
Carnauba wax
巴西棕榈蜡
Crude oil 原油
Paraffin wax
Montan wax
石蜡、褐煤蜡
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Origin of Synthetic Waxes 合成蜡的来源
Semi-Synthetic
半合成
Amide waxes
酰胺蜡
Ethylene-bis-
steramide
(EBS)
Synthetic 合成
Homopolymers 均聚物 Copolymers 共聚物
Polyethylene waxes 聚乙烯蜡
(LDPE, HDPE, oxidized)
Fischer-Tropsch waxes合成蜡
Polypropylene waxes
聚丙烯蜡
Ethylene-vinylacetate
乙烯醋酸乙烯
(EVA)
Ethylene-acrylic acid
乙烯丙烯酸
(EAA)
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Why Are Wax Preparations Needed?
为何需要预处理蜡?
Flakes 薄片
Granulates 颗粒
Prills 小球
Powders 粉末
......
= Not suitable
to be used in
Coatings, too
coarse
都不适用于涂料,
颗粒太大
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Product Groups 产品系列
Raw Wax
蜡原料
Water 水 Solvent 溶剂
Emulsion
乳液
Wet grinding
湿磨
Precipitation
沉淀
Wet grinding
湿磨
Micronization
微粉化
AQUACER AQUAMAT
CERAFAK
CERATIX
CERACOL
CERAMAT
AQUAFLOUR
CERAFLOUR AQUATIX
MINERPOL
Solvent-free 无溶剂
HORDAMER
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Working Mechanism of Wax Additives
蜡助剂的作用机理
Surface properties controlled by:
表
关于同志近三年现实表现材料材料类招标技术评分表图表与交易pdf视力表打印pdf用图表说话 pdf
面性能决定于
• Wax base 蜡种类
• Particle size 粒径
Wax particles
蜡颗粒
Wax particles
蜡颗粒
Substrate 底材
Paint film 漆膜
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0,05 0,1 0,3 1 5 10 25
Particle size 颗粒大小 (µm)
AQUAFLOUR / CERAFLOUR
AQUACER / AQUATIX
/ HORDAMER
AQUAMAT
CERACOL / CERAMAT / MINERPOL
CERAFAK / CERATIX
100
water-borne 水性
solvent-borne 溶剂型
Micronized 微粉化
Texture 织纹效果 High Gloss 高光 Gloss reduction 消光
Wax Additives – Particle Size 蜡助剂 - 粒径大小
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Particle Size Distribution AQUACER 513
粒径分布 AQUACER 513
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Soft feel effect
柔软效果
Gloss reduction
Matting
降低光泽
消光
Texture
织纹效果
Surface Effects due to the Particle Size of the Wax Additives
蜡助剂不同粒径大小所产生的表面效果
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Wax Properties 蜡性能
Anti-blocking
防粘
Anti-slip 防滑
Mechanical resistance
机械性能
Surface slip
表面滑爽性
lower 低 Polarity 极性 higher 高
130
110
90
70
150
170
50
Melting point °C
熔点
Water repellency 拨水性
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Wax Properties 蜡性能
130
110
90
70
150
170
50
Melting point 熔点°C
Polypropylene wax
聚丙烯蜡
EBS Amide wax
酰胺蜡
HDPE wax
高密度聚乙烯蜡
LDPE wax
低密度聚乙烯蜡
Carnauba wax
巴西棕榈蜡
Paraffine wax 石蜡
Fischer Tropsch wax
费-托蜡
lower 低 Polarity 极性 higher 高
Anti-blocking 抗粘
Anti-slip 防滑
Mech. Resistance
机械性能
Surface slip
表面滑爽性
Water repellency 拨水性
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Product Range Water Based Wax Additives
水性蜡助剂产品
130
110
90
70
150
170
50
Melting point 熔点°C
AQUACER 498
AQUACER 539
AQUACER 537
AQUACER 513
AQUACER 531
AQUACER 593
CERAFLOUR 920
lower 低 Polarity 极性 higher 高
Anti-blocking 抗粘
Water repellency 拨水性
Anti-slip 防滑
Mech. Resistance 机械性能
Surface slip
表面滑爽性
CERAFLOUR 913/ 914/915
CERAFLOUR 916 Texture
AQUACER 2650
AQUAMAT 15 RC 1434
CERAFLOUR 13 RC 1434
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Water Repellency in 100% Acrylic Exterior Coating
100% 丙烯酸外墙涂料的拨水性
水滴接触角
Contact angle
of water droplet
Dosage 用量
AQUACER 539
0.5%
1%
(solid wax on total formulation) 固体蜡基于总配方
86°
103°
0% 76°
0° < 90° 90° > 90° 180°
Measurement of Contact Angle
测量接触角
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Anti Blocking Latex System
乳胶漆防粘连性
Control
空白
1,5% AQUACER 501 1,5% AQUACER 539
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Slip / Anti-Slip in Aqueous Acrylic Parquet Lacquer
在水性丙烯酸地板清漆中的滑爽性/防滑性
-10
0
10
20
30
40
AQUACER 593
Melting point: 160°C
熔点
AQUACER 539
Melting point: 90°C
熔点
Slip increase [%]
滑度提升
Dosage level 用量:
1% solid wax 固体蜡
Slip
滑爽
Anti-slip
防滑
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Taber Abrasion Measurement
耐磨损测试
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Taber Abrasion Resistance 耐磨损测试:
1-pack Parquet Lacquer (Aromatic Urethane Acrylic Copolymer)
单组分地板清漆(芳香族聚氨酯丙烯酸共聚物)
Loss of Weight *
after 1000 Rotations
1000 转后重量损失
Without wax additive
不含蜡助剂
30.5 mg
2% AQUACER 513 18.0 mg
2% AQUAMAT 15 RC 1434 13.0 mg
2% CERAFLOUR 13 RC 1434 12.0 mg
•Average of 3 samples
•三个样品的平均值
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Gloss Reduction with Wax Additives, 蜡助剂对光泽的降低
Parquet laquer water based 水性地板清漆
0
20
40
60
80
100
120
0 2% 4% 6%
AQUAMAT 208
AQUAMAT 15RC 1434
CERAFLOUR 920
CERAFLOUR 13RC 1434
Silica
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lower 低 Polarity 极性 higher 高
130
110
90
70
150
Anti-blocking
防粘
Water repellency
拨水性
Anti-slip 防滑
Mechanical resistance 机械性能
Surface slip
表面滑爽性
170
50
Melting point 熔点 °C
*contains
PTFE
CERAFLOUR 981*
CERAFLOUR 970
CERAFLOUR 994
CERAFLOUR 950 CERAMAT 258
CERAFLOUR 991 / 996* / 998*
CERACOL 604 CERACOL 609N
Product Range Solvent-borne Wax Additives
溶剂型蜡助剂产品
CERAFLOUR 913/ 914/915
CERAFLOUR 916 Texture
CERAFLOUR 13 RC 1434
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New CERAFLOUR Wax Alloy Technology
CERAFLOUR 蜡合金技术
Wax Mixture
蜡混合物
CERAFLOUR 13RC 1434
Wax Alloy 蜡合金
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RCA Rub Tester 摩擦测试
Pressure roller
压力辊
Motor
电机
Abrasive paper
摩擦纸
Paper roll 纸卷
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CERAFLOUR 13 RC 1434 in Solvent-borne 2-pack PU
溶剂型双组份聚氨酯中使用 CERAFLOUR 13 RC 1434
RCA rub tester 摩擦测试: pressure 压力 3,5 N; 300 cm paper 纸
2% silica 二氧化硅 1% silica 二氧化硅
+ 1% CERAFLOUR 13 RC 1434
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Gloss Reduction with Wax Additives, 蜡助剂对光泽的降低
2 Pack PU, solvent based 溶剂型双组分聚氨酯
0
20
40
60
80
100
120
0% 2% 4% 6%
CERAMAT 258
CERAFLOUR 13RC 1434
CERAFLOUR 996
CERAFLOUR 913
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Orientation of Effect Pigments in Water-borne Coatings
水性涂料效应颜料的定向
Situation after Application 施工后的状态
Wet film: high surface tension 湿膜:表面张力高
Slow drying due to water evapuration: 随水的挥发而缓慢干燥
High mobility of effect pigment particles 效应颜料颗粒活动性较高
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Different Flow Behaviour 不同的流动行为
Viscos 粘性 Viscoelastic 粘弹性
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Oszillation Measurement Test Results
震荡测试结果
Control
Acrylic thickener
AQUATIX 8421
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Influence of Flow Behaviour on Orientation
流动行为对定向的影响
EVA-Wax particle
EVA 蜡颗粒
Alu pigment
铝颜料
Substrate 底材
Fixing of effect pigments by chain like EVA wax particle formation
效应颜料被排列成链状的 EVA 蜡颗粒所固定
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REM Pictures REM 图像 Viacryl VSC 6288
Control
空白
Âcrylic thickener
丙烯酸增稠剂
AQUATIX 8421
PU thickener
聚氨酯增稠剂
AQUATIX 8421
EVA wax particle formation
EVA 蜡颗粒的排列
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Influence on Orientation of Effect Pigments 对效应颜料定向的影响
Hydrolan 2192 (15 µm) – Silver Full Shade
闪光面积 Sparkle area 15°
闪
光
强
度
S
p
a
rk
le
i
n
te
n
s
it
y
1
5
°
闪光面积 Sparkle area 75°
闪
光
强
度
S
p
a
rk
le
i
n
te
n
s
it
y
7
5
°
1,10
标准体系
0.10
0,60 Aquatix
D Graininess*
15,6 Standard System
13,2 Acrylic Thickener
丙烯酸增稠剂
16,1
Flop Index
0
4
8
12
16
20
24
28
0 4 8 12 16 20 24 28
0
4
8
12
16
20
24
28
0 4 8 12 16 20 24 28
Aquatix Standard System
标准体系
0 Acrylic Thickener
丙烯酸增稠剂
smaller difference in sparkle area for
finer pigments
颜料越细,闪光面积差别越小
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Wax Additive Properties
蜡助剂性能
Surface Protection 表面保护
Related to the melting point 与熔点有关
Water repellency / Anti Blocking
拨水性/防粘连
Related to the polarity 与极性有关
Gloss Reduction / Haptic 降低光泽 / 触觉
Related to the particle size 与粒径有关
Rheology 流变性
Related to the wax base 与蜡种类有关