GF红外焊机培训资料PPT课件

GFPipingSystemsIR焊接介绍和交流PP-H(PP-n)、PE、PVDF红外焊接技术**GFPipingSystems*自我介绍张华国先生，2001年6月加入GeorgFischer公司。职责：管路系统销售前后的技术服务；对用户焊接技术及安装技术的 培训 焊锡培训资料ppt免费下载焊接培训教程 ppt 下载特设培训下载班长管理培训下载培训时间表下载 。**Thermopl.arefusibleandweldable,becausetheorderofthemoleculesareinachainformation.TheElastomersandtheThermoosettingarenonfusibleandnonweldable.TheorderofthemoleculesbyElastomersarelooselycross-linkedandtheuseoftheseElastomersismostlyforgaskets.TheorderofthemoleculesbyThermosettingarecloselycross-linkedandtheuseisforswitchhousings,coatingsetc.GFPipingSystems*IRPlus®焊接基本知识介绍内容提要+GF+乔治•费歇尔公司的概述塑料的知识焊机介绍**TogettothisgoalhavealookatthethenextoverheadGFPipingSystems*承插焊适用PP,PE,PVDF,PB,PP-nd20-d110mmd16-d63mm**GFPipingSystems*普通对接焊特点焊接压力依靠弹簧施压系统(SG160)焊接压力利用液压系统(GF315)对接焊接PP-H,PE,PVDF,PP-n,GF315SG160**__________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________GFPipingSystems*IR63Plus®和IR225Plus®红外焊机d63-d225mmd20-d63mm**GFPipingSystems*IRPlus®315红外焊机 d250-d315mm适用 PVDFPN10(SDR33)**GFPipingSystems*BCF®Plus无缝焊机适用PVDF,PP-Nd20-d110mm**__________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________GFPipingSystems可编辑IR-63红外焊机的构造*可编辑GFPipingSystems可编辑IR-225红外焊机的构造卡具4卡具3卡具1卡具2削平器红外线加热器卡座手柄主机底座工具架手柄滑行卡座带操作键的显示仪*可编辑GFPipingSystems*应用-金字塔形半导体化工油漆水处理焊缝小可重复生产可靠性高优点应用**Inthefeldweseemostlytheconventionalfusiontechnology,followedoftheIRandtheBCFfusiontechnology.GFPipingSystems*+GF+的一站式服务＋GF＋GEORGFISCHERPIPINGSYSTEMS**GFPipingSystems*其它的业务+GF+SystemSupplier系统供应商 面向全球提供焊工技术培训及焊机维修 遍布全球的租借中心服务中心(欧洲,亚洲,美国)**-Themajoradvantageof+GF+is,thatwehavemaintenancepeopleallovertheworldandifthereisaproblemwithamachine,wecanfix70%oftheproblemswithfieldhelp-USAhavetheirownrentalpool,intherestoftheworldwesendthemachineswithinoneweek-inthefuturewewillhavemoreService-DepartmentsGFPipingSystems*IRPlus®焊接基本知识介绍内容提要+GF+乔治•费歇尔公司的概述塑料的知识焊机介绍焊接的操作**TogettothisgoalhavealookatthethenextoverheadGFPipingSystems可编辑欢迎参加红外线焊接焊工培训课程*可编辑GFPipingSystems可编辑Theparticipantknows参加者需要知道红外线焊接培训的目的*可编辑GFPipingSystems可编辑焊接区域环境温度(+.....oC-.........oC)Sun阳光Wind风(<0.2m/Sec.)Dust灰尘Cold低温Rain雨水热熔焊所需条件5+40*可编辑GFPipingSystems*焊接前的准备 TangitKS清洁剂或无水工业酒精-清洁焊接面-必须用无纺布清洁 手套 管件-在焊接前必须清洁所有的管件和管材，对于PVDFHP管件可以不清洁，但是,我们推荐你清洁它。每时每刻都要仔细做好清洁工作!! 我们推荐每次操作须戴上手套**__________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________GFPipingSystems*管材和管件的尺寸ded-管外径e-管壁厚StandardDimensionRatioSDR值是管外径与壁之比SDR=d/e**GFPipingSystems可编辑焊接壁厚(压力等级)必须一致*可编辑正确错误GFPipingSystems可编辑焊接允许的偏移量和间隙Dsmax.=0.1xs 允许的管壁偏移量小于管材壁厚的........% 管壁偏移对于IR焊接,2个焊接面之间的最大间隙小于........mm100.2 端面间隙*可编辑�(ssGFPipingSystems可编辑IR焊和普通对接焊普通对接焊IR红外对头焊 热传导 直接接触 热辐射 非接触*可编辑GFPipingSystems可编辑IR焊接特点热辐射非接触辐射加热器不受污染不粘结焊点熔熘小焊接 报告 软件系统测试报告下载sgs报告如何下载关于路面塌陷情况报告535n,sgs报告怎么下载竣工报告下载 和标签*可编辑GFPipingSystems*IR焊与普通对接焊普通对接焊比例20:1红外线焊接3mm**GFPipingSystems可编辑IR焊接特点压力来自重叠距离非常高的可重复生产性-受焊工人为影响小焊点翻边的高度不取决于滑台的施力*可编辑GFPipingSystems***-*k*GFPipingSystems可编辑IR焊接特点重迭距离管壁厚K值熔融界线*可编辑GFPipingSystems可编辑IR焊接-重叠距离加热重叠距离d63(0.7mm)PP-HPP-HPP-HPP-H0.35mm0.35mm*可编辑GFPipingSystems可编辑下料的方法(PP-Hd63x3.0mm)Pipe管削平 重叠距离(0.7mm) PP-HPP-HPP-HPP-HPP-HPP-H502.5mm502.5mm500.5mm500.5mm1000mm每边2mm*可编辑GFPipingSystems可编辑Z尺寸法L=M-z1-z2+4Bz+2XvM=管件到管件的中心距离z1,z2=管件的z尺寸Bz=4x2mm切削掉的长度Xv=重叠距离管长L的计算*可编辑GFPipingSystems可编辑Z尺寸的算法举例:M =1000mmPP-Hd63PN10解答: L = M-z1-z2+4Bz+2Xv M = 1000mm z1 = 66mm(三通90°,弯头) z2 = 66mm(弯头90°) Bz = 切削,4x2mm Xv = 重叠距离0,7mm<<1mm L = 1000-66-66+8+2=878mm如何确定实际切割管材的长度*可编辑GFPipingSystems可编辑气流对焊接的影响*可编辑GFPipingSystems可编辑如何避免气流对焊接的影响注意:焊接的管路系统的所有敞口必须被封闭！施工现场的风速必须≤0.2米每秒！冷却风扇只能用在焊接机的冷却阶段！要知道你焊接时的大气压，它不可能和你焊接时的管子的末端的压力是一样的！*可编辑GFPipingSystems可编辑焊接件的夹具管帽!*可编辑GFPipingSystems可编辑IR-225Plus®如何焊法兰适配器*可编辑GFPipingSystems可编辑如何用IR-225Plus®焊法兰适配器/三通延长管图1图2*可编辑-2- 尺寸 带法兰的法兰适配器 延长管长度(mm) d63 不可能 110 d75 不可能 105 d90 不可能 75* d110 不可能 55 d125 不可能 40 d140 OK -- d160 OK -- d200 OK -- d225 OK -- 图1 图2GFPipingSystems可编辑IR红外焊接方式灵活机动的IR红外焊（限d63以下) 焊接位置工作台管架墙壁/天花板焊接方式水平垂直*可编辑GFPipingSystems*IR-63焊接时间材料管径**Tabelle1 PVDFPN16 PP-nPN10/SDR11 PP-HPN10/SDR11 d20 SDR11 1.8Min. 2.4Min. 2.4Min. d25 SDR13.6 1.8Min. 2.9Min. 2.9Min. d32 SDR13.6 2.6Min. 3.7Min. 3.7Min. d40 SDR17 2.6Min. 4.5Min. 4.5Min. d50 SDR17 3.5Min. 5.6Min. 5.6Min. d63 SDR21 3.5Min. 7.0Min. 7.0Min.Tabelle2 Tabelle3 GFPipingSystems*IR-225焊接时间**Tabelle1 材料/Material PP-nPN6 PP-HPN10/SDR11 PVDFPN16/SDR21 管径/Dimension PVDFPN10/SDR33 d63 / / 5.5Min. 3Min. d75 SDR17.6 6Min.(PN6) 6Min. 3Min. d90 SDR17.6 7Min.(PN6) 7.5Min. 3.5Min. d110 SDR17.6 8Min.(PN6) 9Min. 4.5Min. d125 PVDFPN10 3.5Min. 10Min. d140 PVDFPN10 3.5Min. 11Min. 5Min. d160 PVDFPN1o 4Min. 12.5Min. 6Min. d200 PVDFPN10 5Min. 15.5Min. 7Min. d225 PVDFPN10 5.5Min. 17.5Min. 8Min.Tabelle2 Tabelle3 GFPipingSystems*IR-315焊接时间**Tabelle1 材料 PVDFPN10SDR33 管径 d250 8Min. d280 9Min. d315 10Min.Tabelle2 Tabelle3 GFPipingSystems可编辑IR红外焊和普通对接焊普通对接焊IR红外(对接)焊 压力来自弹簧或液压 焊接温度人工影响 焊接时间人工影响 每次焊接效果因人而异 焊接强度稍差 压力来自重叠距离 焊接温度设备控制 焊接时间设备控制 可重复生产 焊接强度高*可编辑GFPipingSystems可编辑IR焊和普通对接焊尺寸范围:d20-225测试温度:-40°C焊接系数(焊接强度)*可编辑 焊接形式连接件 IR-红外焊接平均 对接焊接平均 管材–管材 0.93 0.84 管材–管件 0.90 0.82 管件--管件 0.88 0.78 不受操作者影响 受操作者影响GFPipingSystems*管路系统内应力测试测试要求： 压力测试:PN<10max.PNx.................. PN>10max.PN+..................... 介质：测试介质必须是………. 1.55bar液体**GFPipingSystems可编辑红外线焊机的软件功能确认编号必须要求检测程序-功能检查储存焊接参数 -管材参数设定-焊接参数焊接打印输出-选择日期或计数器存储器容量：1800个焊点控制功能 计划 项目进度计划表范例计划下载计划下载计划下载课程教学计划下载 测量检查-焊接时间 重叠距离和温度用户引导 选择已经储存的管材的数据 焊接过程*可编辑GFPipingSystems*IRPlus®焊接基本知识介绍内容提要+GF+乔治•费歇尔公司的概述塑料的知识焊机介绍焊接的操作焊缝检查**TogettothisgoalhavealookatthethenextoverheadGFPipingSystems*热塑性塑料的焊接热熔焊接的质量依靠:良好的焊接设备受过严格培训的合格焊工严格遵循焊接程序操作**GFPipingSystems可编辑 察看焊接报告和显示屏上是否有ð查看参数(如：温度、重叠距离等)是否在允许的范围内OK的信息并不代表就是一个好的焊点焊点质量的评价-外观检查和焊接报告(OK!)查看打印报告2OK-Message*可编辑GFPipingSystems可编辑打印焊接记录和标签+GF+06.10.1998IR 133460806No. 00022!Sig..../.....*可编辑GFPipingSystems可编辑焊点质量的评价-外观检查和焊接报告(OK!)焊点的外观检查（目测） 必须有两道均匀的翻边（熔熘） 检查焊点的K值是否大于0 检查焊点是否有污点*可编辑GFPipingSystems可编辑谢谢大家观看!j:\daten\is\schulung\english\installationtech\01042e. ppt 关于艾滋病ppt课件精益管理ppt下载地图下载ppt可编辑假如ppt教学课件下载triz基础知识ppt jwe06.97*可编辑GFPipingSystems***-*k*Thermopl.arefusibleandweldable,becausetheorderofthemoleculesareinachainformation.TheElastomersandtheThermoosettingarenonfusibleandnonweldable.TheorderofthemoleculesbyElastomersarelooselycross-linkedandtheuseoftheseElastomersismostlyforgaskets.TheorderofthemoleculesbyThermosettingarecloselycross-linkedandtheuseisforswitchhousings,coatingsetc.Togettothisgoalhavealookatthethenextoverhead____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________Inthefeldweseemostlytheconventionalfusiontechnology,followedoftheIRandtheBCFfusiontechnology.-Themajoradvantageof+GF+is,thatwehavemaintenancepeopleallovertheworldandifthereisaproblemwithamachine,wecanfix70%oftheproblemswithfieldhelp-USAhavetheirownrentalpool,intherestoftheworldwesendthemachineswithinoneweek-inthefuturewewillhavemoreService-DepartmentsTogettothisgoalhavealookatthethenextoverhead__________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________-*k*Togettothisgoalhavealookatthethenextoverhead-*k*