FMEA潜在失效模式及分析标准表格模版

潜在的失效模式及效应 分析 定性数据统计分析pdf销售业绩分析模板建筑结构震害分析销售进度分析表京东商城竞争战略分析 表 关于同志近三年现实表现材料材料类招标技术评分表图表与交易pdf视力表打印pdf用图表说话 pdf POTENTIALFAILUREMODEANDEFFECTSANALYSIS(过程PROCESSFMEA)项目名称Item:过程责任部门ProcessResponsibility:质量部QADept.FMEA编号Number:页码Page:车型年/车辆类关键日期KeyDate:2009.09.07准备人PreparedBy:主要参加人CoreTeam:QA部QADept./模具部Tooling.Dept.;/ 工程 路基工程安全技术交底工程项目施工成本控制工程量增项单年度零星工程技术标正投影法基本原理 部Eng.Dept.FMEA日期Data(编制(orig):2010.01.25(修订REV)：序号NO.过程功能要求ProcessFunctionRequirements潜在的失效模式PotentialFailureMode潜在的失效后果PotentialEffect(S)ofFailure严重度Sev级别Class潜在的失效原因/机理PotentialCause(s)/Mechanism(s)ofFailure频度数Occ现行过程预防控制CurrentProcessControlsPrevention现行过程检测控制CurrentProcessControlsDetection难检度Det风险优先指数R.P.N. 建议 关于小区增设电动车充电建议给教师的建议PDF智慧城市建议书pdf给教师的36条建议下载税则修订调整建议表下载 的措施RecommendedAction(S)责任及目标完成日期Responsibility&TargetCompletionDate措施结果Result严重度Sev频度数Occ难检度Det风险优先指数R.P.N.10原材料进厂In-comingRawMaterial原材料规格错误Materialspeciswrong影响零件性能affectparts'capability4供应商送原材料的规格有错Thesuppliersendthewrongmaterial1每批送货供应商附上材质 证明 住所证明下载场所使用证明下载诊断证明下载住所证明下载爱问住所证明下载爱问 书Thesuppliersubmitthequalitycertificationeveryshipping收料员检查送货单Materialreceivercheckdeliveringlist936NANA20IQC检查IQCInspection尺寸检测有误差measureerror影响后续零件生产affectpartsproductionnextprocess3供应商送原材料的规格有错Thesuppliersendthewrongmaterial2送货单标明材料尺寸规格definetheSPEC.ofraw-materialinthediliveryBills1.IQC按送货单核对原材料规格表IQCconfirmtheRawMaterialSpecListaccordingtothedeliveryorder.2.IQC按原材料规格表检查原材料尺寸规格,以每批2卷，每卷3个点检查料厚IQCcheckrawmaterialspecaccordingtotheRawMaterialSpecList,checkmaterial'sthicknessby3pointspercoil,2848NANA30移至原材料仓MoveMaterialtoStore材料转移错误mistaketherawmaterial影响后续零件生产affectpartsproductionnextprocess3材料标识不明确Un-clearlabel2入库前材料上贴来料管理票setthelabelontheRaw-materialbeforestore.生产领料时，操作工和QC对材料进行确认OperatorsandQCverifythematerialinproductionline.848NANA40存放Storage材料生锈rustofthematerial影响后续零件生产affectpartsproductionnextprocess21.材料入库、出库凌乱。2.放置周期过长。1.Un-sequenceinandoutstore.2.longtermstore4按照程序要求，材料先进先出。FristinfirstoutQC复查在库re-checkthepartsinperiod.864NANA50移至生产线MoveMaterialtoProductionLine材料转移错误mistaketherawmaterial影响后续零件生产affectpartsproductionnextprocess3材料标识不明确Un-clearlabel2入库前材料上贴来料管理票setthelabelontheRaw-materialbeforestore.生产领料时，操作工和QC对材料进行确认OperatorsandQCverifythematerialinproductionline.848NANA60P200T冲压P200TStamping∮6.25±0.15尺寸超差isoutoftolerance影响客户装配affectcustomerassembly3冲孔冲头磨损Thetoolingpunchwearsaway2定期维护保养模具maintainthedieperiodicallyPQC用通止规抽检PQCcheckwithPingauge848NANA60P200T冲压P200TStamping∮78±0.25尺寸超差isoutoftolerance1.影响客户使用。2.后续磨削无法装夹。1.affectcustomerassembly2.Cannotputinthefixture.31.冲孔冲头磨损2.模具调试中，送料步距不对1.Thetoolingpunchwearsaway2.Non-conformingstampingstepinthetoolingadjustprocess.21.定期维护保养模具2.隔离调模品，并要求操作工严格按照操作指导书操作。1.maintainthedieperiodically2.ContainthetoolingadjustpartsandaskoperatorsfollowtheWIintheproductionprocess.PQC用卡尺抽检PQCcheckwithVernierCaliper848NANA翻边孔内径过大或者椭圆flangingholebiggerorsmaller1.车削后导致32.549尺寸超差。2.内孔车削后无法满足粗糙度要求。1.Cause32.549outofdiemension.2.Causetheroughnessof32.549holeoutofdimension.31.合模高度不对2.送料步距不对1.Non-conformingshutterheight.2.Non-conformingstampingstep.21.现场放置操作指导书，并且要求操作工严格按照操作指导书操作。2.SettheWIsiteandasktheoperatorsfollowitintheproductionprocess.增加翻边孔控制尺寸31.8最大并要求操作工按照此尺寸卡尺控制。Addflangingholediameter31.8MaxandPQCcheckitwithverniercaliper.848NANA翻边高度过低tallerorshorteroftheblangingheight.导致车削和磨削后7尺寸超差。Causedimension7outofSPEC.afterturningandgrinding.3合模高度不到位Non-conformingshutterheight.21.现场放置操作指导书，并且要求操作工严格按照操作指导书操作。1.SettheWIsiteandasktheoperatorsfollowitintheproductionprocess.增加翻边孔高度尺寸控制7.5+/-0.3并要求操作工按照此尺寸卡尺控制。Addflangingholeheight7.5+/-0.3andPQCcheckitwithverniercaliper848NANA60P200T冲压P200TStamping37尺寸超差37outofdimension影响客户使用affectcustomerusing31.合模高度不到位2.来料较薄1.Non-conformingshutterheight.2.thinnerofthematerialthickness.21.现场放置操作指导书，并且要求操作工严格按照操作指导书操作。1.SettheWIsiteandasktheoperatorsfollowitintheproductionprocess.1.每卷材料上线时，检查材料厚度1.PQCCheckthethicknessofmaterialwheneverycoilused.848NANA材料厚度超差materialthicknessoutofdimension.导致磨削后3.0+/-0.15尺寸超差。Causethedimension3.0+/-0.15outofSPEC.aftergrinding.3来料厚度超差thethicknessofraw-materialoutofSPEC.2将来料厚度控制在3.25+/-0.05。Setthethicknessofraw-material3.25+/-0.05。每卷材料上线时，PQC检查材料厚度PQCCheckthethicknessofmaterialwheneverycoilused.848NANA平面度超差flatnessoutofdimension1.导致磨削后的平面度超差。2.导致磨削后的材料厚度超差。1.Causetheflatnessafergrindingoutofdimension.2.causethethicknessofthepartaftergrindingoutofdimension.3合模高度不到位Non-conformingshutterheight.21.现场放置操作指导书，并且要求操作工严格按照操作指导书操作。1.SettheWIsiteandasktheoperatorsfollowitintheproductionprocess.增加冲压过程中的平面度0.15控制并且要求QC抽检。AddflatnesscontrolinstampingprocessandPQCcheckitinperiod.848NANA60P200T冲压P200TStamping翻边孔与地面拐角过大biggerradiusofthecrossingbetweentheflangingandtheflatness.导致磨削后34.5MAX尺寸超差。Cause34.5MAXaftergrindingoutofdimension.3合模高度不到位Non-conformingshutterheight.21.现场放置操作指导书，并且要求操作工严格按照操作指导书操作。1.SettheWIsiteandasktheoperatorsfollowitintheproductionprocess.增加冲压过程中的尺寸34.5控制并且要求QC抽检。Add34.5MAXcontrolinstampingprocessandPQCcheckitinperiod.848NANA毛刺过大largerburrs影响零件外观及客户使用affectparts'appearanceandcustomers'usage2冲头或凹模镶块磨损punchanddieinsertwearsaway4定期维护保养模具maintainthedieperiodically操作工目视检查1pcs/15mins，PQC目视检查4pcs/hOperatorcheckwithE,1pcs/15mins,PQCcheckwithE,4pcs/h864NANA70半成品包装Packageinsemi-finishedproduct包装错误Non-conformingpackaging造成零件表面的压伤。Causethedentinthesurfaceofthepart.3包装方式不明确Unknownofthepackagingmethods.21.现场放置包装指导书，并且要求操作工严格按照包装指导书包装。1.SetthePIsiteandasktheoperatorsfollowitafterstamping.传送前PQC确认包装正确后才可以传送。QCverifythepackagingbeforedelivery848NANA80移至半成品区Movetosemi-finishedarea零件转移错误mistakethepart影响后续零件生产affectpartsproductionnextprocess3材料标识不明确Un-clearlabel2入库前每卡板贴上传送单核入库单。setthedeliverynotesandreceiptsnoteslabelontheRaw-materialbeforestorepallet.生产领料时，操作工和QC对材料进行确认OperatorsandQCverifythematerialinproductionline.848NANA90存放Storage零件生锈rustofthepart.影响后续零件生产affectpartsproductionnextprocess31.材料入库、出库凌乱。2.放置周期过长。1.Un-sequenceinandoutstore.2.longtermstore2按照程序要求，材料先进先出。FristinfirstoutQC复查在库re-checkthepartsinperiod.848NANA100移至生产线MoveMaterialtoProductionLine材料转移错误mistaketherawmaterial影响后续零件生产affectpartsproductionnextprocess3材料标识不明确Un-clearlabel2入库前材料上贴来料管理票setthelabelontheRaw-materialbeforestore.生产领料时，操作工和QC对材料进行确认OperatorsandQCverifythematerialinproductionline.848NANA110机加工machining∮32.549±0.012尺寸超差isoutoftolerance影响客户装配affectcustomerassembly41.车刀磨损2.零件装夹不到位1.Thelathetoolwearsaway2.Non-confromingclampingarea21.定期维护保养车床2.现场放置操作指导书，并且要求操作工严格按照操作指导书操作。1.maintainthelatheperiodically2.SettheWIsiteandasktheoperatorsfollowitintheproductionprocess.PQC和操作工用气动量仪抽检PQCandoperatorscheckwithAIRgauge896NANA内孔粗糙度不良Non-conformingoftheroughnessintheinnerhole.1.影响客户使用。1.affectcustomerassembly31.车刀磨损1.Thelathetoolwearsaway2定期维护保养车床maintainthelatheperiodicallyPQC用粗糙度仪抽检PQCandoperatorscheckwithroughnessmachine.848NANA材料厚度超差materialthicknessoutofdimension.导致磨削后3.0+/-0.15尺寸超差。Causethedimension3.0+/-0.15outofSPEC.aftergrinding.5进刀量过大longerofthefeeding.1现场放置操作指导书，并且要求操作工严格按照操作指导书操作。SettheWIsiteandasktheoperatorsfollowitintheproductionprocess.PQC用千分尺抽检PQCandoperatorscheckwithmicrometer.840NANA110机加工machining尺寸超差isoutoftolerance影响客户装配affectcustomerassembly41.车刀磨损2.零件装夹不到位1.Thelathetoolwearsaway2.Non-confromingclampingarea21.定期维护保养车床2.现场放置操作指导书，并且要求操作工严格按照操作指导书操作。1.SettheWIsiteandasktheoperatorsfollowitintheproductionprocess.2.maintainthelatheperiodicallyPQC和操作工用检具抽检。PQCandoperatorscheckwithgauge864NANA尺寸超差isoutoftolerance影响客户装配affectcustomerassembly41.车刀磨损2.零件装夹不到位1.Thelathetoolwearsaway2.Non-confromingclampingarea21.定期维护保养车床2.现场放置操作指导书，并且要求操作工严格按照操作指导书操作。1.SettheWIsiteandasktheoperatorsfollowitintheproductionprocess.2.maintainthelatheperiodicallyPQC和操作工用检具抽检。PQCandoperatorscheckwithgauge864NANA120半成品包装Packageinsemi-finishedproduct包装错误Non-conformingpackaging造成零件表面的压伤。Causethedentinthesurfaceofthepart.3包装方式不明确Unknownofthepackagingmethods.21.现场放置包装指导书，并且要求操作工严格按照包装指导书包装。1.SetthePIsiteandasktheoperatorsfollowitafterstamping.传送前PQC确认包装正确后才可以传送。QCverifythepackagingbeforedelivery848NANA130移至半成品区Movetosemi-finishedarea零件转移错误mistakethepart影响后续零件生产affectpartsproductionnextprocess3材料标识不明确Un-clearlabel2入库前每卡板贴上传送单核入库单。setthedeliverynotesandreceiptsnoteslabelonthepalletbeforestore.生产领料时，操作工和QC对材料进行确认OperatorsandQCverifythematerialinproductionline.848NANA140存放Storage零件生锈rustofthepart.影响后续零件生产affectpartsproductionnextprocess31.材料入库、出库凌乱。2.放置周期过长。1.Un-sequenceinandoutstore.2.longtermstore2按照程序要求，材料先进先出。FristinfirstoutQC复查在库re-checkthepartsinperiod.848NANA150移至生产线MoveMaterialtoProductionLine材料转移错误mistaketherawmaterial影响后续零件生产affectpartsproductionnextprocess3材料标识不明确Un-clearlabel2入库前材料上贴来料管理票setthelabelontheRaw-materialbeforestore.生产领料时，操作工和QC对材料进行确认OperatorsandQCverifythematerialinproductionline.424NANA160倒角chamfer倒角大于0.5cthechamfermorethan0.5影响零件外观affectparts'appearance2倒角限位移动thelimitaway5定期维护保养机床maintainthemachineperiodicallyPQC用投影仪抽检PQCcheckwithprofileprojector.330NANA170半成品包装Packageinsemi-finishedproduct包装错误Non-conformingpackaging造成零件表面的压伤。Causethedentinthesurfaceofthepart.2包装方式不明确Unknownofthepackagingmethods.31.现场放置包装指导书，并且要求操作工严格按照包装指导书包装。1.SetthePIsiteandasktheoperatorsfollowitafterstamping.传送前PQC确认包装正确后才可以传送。QCverifythepackagingbeforedelivery424NANA180移至半成品区Movetosemi-finishedarea零件转移错误mistakethepart影响后续零件生产affectpartsproductionnextprocess3材料标识不明确Un-clearlabel2入库前每卡板贴上传送单核入库单。setthedeliverynotesandreceiptsnoteslabelonthepalletbeforestore.生产领料时，操作工和QC对材料进行确认OperatorsandQCverifythematerialinproductionline.424NANA190存放Storage零件生锈rustofthepart.影响后续零件生产affectpartsproductionnextprocess31.材料入库、出库凌乱。2.放置周期过长。1.Un-sequenceinandoutstore.2.longtermstore4按照程序要求，材料先进先出。FristinfirstoutQC复查在库re-checkthepartsinperiod.848NANA200移至生产线MoveMaterialtoProductionLine材料转移错误mistaketherawmaterial影响后续零件生产affectpartsproductionnextprocess3材料标识不明确Un-clearlabel2入库前材料上贴来料管理票setthelabelontheRaw-materialbeforestore.生产领料时，操作工和QC对材料进行确认OperatorsandQCverifythematerialinproductionline.848NANA210磨削grinding粗糙度超差roughnessoftheflatoutofdimension.影响客户使用affectcustomerusing3砂轮硬度以及颗粒度不适合。Non-conformingofthehardnessandparticlegrindingwheel.2选择合适的砂轮并将砂轮规格写入操作指导书ChooseconforminggrindingwheelandwriteitintoWI生产前，QC和操作工检查砂轮的规格。QCandoperatorschecktheSpec.ofthegrindingwheel.848NANA210磨削grindingoutofdimension.影响客户使用affectcustomerusing41.磨床磁力过大2.磨床工作台有异物1.Biggermagneticforceofthegrindingmachine2.Un-clearnoftheworkingflat.21.加工特殊的磨削夹具以减小磁力。2.磨削前用切削液洗刷工作台面。1.Machiningspecialgrindinggaugetoreducethemagneticforce.2.Clearntheworkingflatbeforeproduction.QC对每盘的零件平面度进行抽检PQCcheckthesomesamplesofeveryplate.896NANA3+/-0.15尺寸超差3+/-0.15outofdimension影响客户使用affectcustomerusing3车削不到位moreornoenoughgrinding21.现场放置包装指导书，并且要求操作工严格按照包装指导书包装。1.SetthePIsiteandasktheoperatorsfollowitafterstamping.QC对每盘的零件进行抽检PQCcheckthesomesamplesofeveryplate.848NANA7+/-0.3尺寸超差7+/-0.3outofdimension影响客户使用affectcustomerusing3车削不到位moreornoenoughgrinding21.现场放置包装指导书，并且要求操作工严格按照包装指导书包装。1.SetthePIsiteandasktheoperatorsfollowitafterstamping.QC对每盘的零件进行抽检PQCcheckthesomesamplesofeveryplate.848NANA210磨削grinding34.5MAX尺寸超差。34.5MAXoutofdimension影响客户使用affectcustomerusing3磨削不到位noenoughgrinding21.现场放置包装指导书，并且要求操作工严格按照包装指导书包装。1.SetthePIsiteandasktheoperatorsfollowitafterstamping.QC对每盘的零件进行抽检PQCcheckthesomesamplesofeveryplate.848NANAoutofdimension影响客户使用affectcustomerusing3磨床工作台有异物Un-clearnoftheworkingflat.2磨削前用切削液洗刷工作台面。Clearntheworkingflatbeforeproduction.QC对每盘的零件进行抽检PQCcheckthesomesamplesofeveryplate.848NANA220半成品包装Packageinsemi-finishedproduct包装错误Non-conformingpackaging造成零件表面的压伤。Causethedentinthesurfaceofthepart.3包装方式不明确Unknownofthepackagingmethods.21.现场放置包装指导书，并且要求操作工严格按照包装指导书包装。1.SetthePIsiteandasktheoperatorsfollowit.传送前PQC确认包装正确后才可以传送。QCverifythepackagingbeforedelivery848NANA230移至半成品区Movetosemi-finishedarea零件转移错误mistakethepart影响后续零件生产affectpartsproductionnextprocess3材料标识不明确Un-clearlabel2入库前每卡板贴上传送单核入库单。setthedeliverynotesandreceiptsnoteslabelonthepalletbeforestore.生产领料时，操作工和QC对材料进行确认OperatorsandQCverifythematerialinproductionline.848NANA240外协清洗cleanoutsource零件表面未清洗干净uncleanofthepart影响客户使用affectcustomerusing4供应商对零件表面清洁度要求不明确unknownofthesuppliertothecleanessrequiremnent.3采购发图纸给供应商Purchasepublishthedrawingtosupplier每批来料QC对清洁度进行检测。QCcheckthepartcleanessofeverylot.896NANA240外协清洗cleanoutsource零件表面有碰伤dentinthesurfaceofthepart影响客户使用affectcustomerusing2包装不合理non-conformingpackaging3与供应商沟通，制订合理包装方式。CommunicatewithsupplierandmakerightPI.每批来料QC对外观和包装进行检测。QCcheckthepartappearanceandpackagingofeverylot.848NANA230移至包装区Movepackagearea零件转移错误mistakethepart影响后续零件生产affectpartsproductionnextprocess3材料标识不明确Un-clearlabel2入库前每卡板贴上传送单核入库单。setthedeliverynotesandreceiptsnoteslabelonthepalletbeforestore.生产领料时，操作工和QC对材料进行确认OperatorsandQCverifythematerialinproductionline.848NANA260包装全检100%sortingandpackaging零件外观项目检查有误appearancesortingerror影响客户使用affectcustomerusing2操作工对外观要求不明确unknownoftheoperatortotheappearancerequirement.31.现场放置全检指导书，并且要求操作工严格按照全检指导书全检。1.SettheInspectionInstructionsiteandasktheoperatorsfollowit.QC对零件进行抽检QCcheckthepartwitheyes.848NANA260包装全检100%sortingandpackaging包装有误non-conformingpackaging造成零件外观不良causethenon-conformingofthepartappearance3操作工对包装要求不明确Un-knownoftheoperatorsthethepackaginginstruction.21.现场放置包装指导书，并且要求操作工严格按照包装指导书包装。1.SetthePackagingInstructionsiteandasktheoperatorsfollowit.QC对零件进行抽检QCcheckthepartwitheyes.848NANA270移至成品仓Movetofinishedproductwarehouse零件转移错误mistakethepart影响客户使用affectcustomerusing3材料标识不明确Un-clearlabel2入库前每卡板贴上传送单核入库单。setthedeliverynotesandreceiptsnoteslabelonthepalletbeforestore.生产领料时，操作工和QC对材料进行确认OperatorsandQCverifythematerialinproductionline.848NANA280存放Storage零件生锈rustofthepart.影响客户使用affectcustomerusing31.材料入库、出库凌乱。2.放置周期过长。1.Un-sequenceinandoutstore.2.longtermstore2按照程序要求，材料先进先出。FristinfirstoutQC复查在库re-checkthepartsinperiod.848NANA290送至客户Delivertocustomer零件转移错误mistakethepart影响客户使用affectcustomerusing3材料标识不明确Un-clearlabel2每箱产品贴上成品票。setthefinishnotesoneverybox.出货时OQC对产品进行确认OQCcheckthepartbeforedelivery.848NANA版本Rev.变更内容Comment日期Date准备人Preparedby审核Checkedby批准ApprovalbyA0新制/New2009.09.07A1完善并增加位置度的分析2010.01.25&Pof&N